Mitsubishi Electric Corporation

Mitsubishi Denki Kabushiki Kaisha

Yasukazu Nishimura

Akihiro Yamamura

Akihiko Mori

Sachiko Kawasaki

Shuichi Tamura

Hiroyuki Matsuo

Koji Tamura

Issei Doi

Yoshihiro Harada

Shinji Nishimura

Shogo Okamoto

Toshiaki Kashihara

Kensaku Kuroki

Yutaka Hirota

Yoshinori Kanazawa

A method of manufacturing an armature coil includes steps of arranging a plurality of coil conductors of the armature coil between an end metal die and a back portion metal die on a lower metal die; pressing, with the upper metal die in a pressing direction, the plurality of the coil conductors arranged between the end metal die and the back portion metal die on the lower metal die; and removing coil conductors that become formed in a convex shape and a concave shape from the lower metal die. The upper metal die may be provided with an inclined portion on a lower metal die side of the upper metal die, and the upper metal die may be configured to be pressed such that a space is formed by the dies, the space having a width that gets gradually narrower.

Method of manufacturing armature coil

Provided is in an armature coil formed by arranging a plurality of coil conductors on a lower metal die having a tapered groove that is narrower toward an inner side. The coils are pressed using an upper metal die having an end portion narrower than the width of the groove. The coils are formed in a substantially trapezoidal shape which gets narrower toward the radially inner side and the cross-sectional areas of the plurality of the coil conductors in the slot are each substantially the same and the circumferential width thereof is formed narrower as the coil conductor is arranged toward the radially inner side; and one coil conductor is formed in a convex shape and another coil conductor is formed in a concave shape along the convex shape.

In an armature coil according to the present invention and, more particularly, in an armature coil including a plurality of coil conductors wound around a plurality of slots which are formed in a stator core and opened on the radially inner side, the circumferential width of the plurality of the coil conductors is formed in a substantially trapezoidal shape which gets narrower toward the radially inner side and the cross-sectional areas of the plurality of the coil conductors in the slot are each substantially the same and the circumferential width thereof is formed narrower as the coil conductor is arranged toward the radially inner side; and one coil conductor is formed in a convex shape and another coil conductor is formed in a concave shape along the convex shape.

Armature coil and method of manufacturing the same

Respective divided segments of a collet are moved radially outward by moving an arbor axially. The respective divided segments thereby press an inner circumferential surface of a stator core of a stator from radially inside such that the stator is held coaxially by the collet. Next, shaping rollers are lowered so as to press an outer circumferential surface of the stator core. The stator is rotated by rotating the collet in that state. Thus, the inner circumferential surface of the stator core is compressed and plastically deformed so as to conform to the collet and the outer circumferential surface of the stator core is compressed and plastically deformed by the shaping rollers, correcting the inner circumferential surface and the outer circumferential surface of the stator core so as to be coaxial and so as to have a high degree of roundness.

Dynamoelectric machine and manufacturing method for stator used therein

A method of manufacturing a stator of a rotating electric machine includes a conductor end shaping process for shaping multiple lead wires aligned side by side in a single layer into a specific form in a plane in which the lead wires are initially aligned before a flat-patterned winding assembly configured by aligning multiple line conductors side by side and shaping the line conductors in spiral form is fitted into multiple slots formed in a flat stator core plate. The shaping process includes the steps of shaping the lead wires into bent form by using a stairstep conductor shaping jig under conditions where the lead wires are separated from one another along a direction generally perpendicular to the plane in which the lead wires are initially aligned, and causing the lead wires to return to positions in the initial alignment plane thereof by removing the stairstep conductor shaping jig.

Method of manufacturing stator of rotating electric machine

Growing community of inventors

Tokyo, Japan

Yasukazu Nishimura