Diamet Corporation

Yasuhiro Tsukada

Yoshinari Ishii

Tomoe Obata

A sintered bearing exhibits a less of a hard iron alloy phase, and has an excellent wear resistance and cost performance under low-revolution and high-load use conditions. The sintered bearing contains Cu: 10 to 55% by mass, Sn: 0.5 to 7% by mass, Zn: 0 to 4% by mass, P: 0 to 0.6% by mass, C: 0.5 to 4.5% by mass and a remainder composed of Fe and inevitable impurities. An area ratio of a free graphite dispersed in a metal matrix of the bearing is 5 to 35%; an area ratio of a copper phase in the metal matrix of a bearing surface is not less than 30%; a porosity thereof is 16 to 25%; a hardness of an iron alloy phase in the matrix is Hv 65 to 200; and raw material powders employ at least one of a crystalline graphite powder and a flake graphite powder each having an average particle size of 10 to 100 &#x3bc;m.

Iron-copper-based oil-impregnated sintered bearing and method for manufacturing same

A sintered bearing exhibits less of a hard iron alloy phase, and has an excellent wear resistance and cost performance under low-revolution and high-load use conditions; and a method for producing such a sintered bearing. The sintered bearing contains Cu: 10 to 55% by mass, Sn: 0.5 to 7% by mass, Zn: 0 to 4% by mass, P: 0 to 0.6% by mass, C: 0.5 to 4.5% by mass and a remainder composed of Fe and inevitable impurities. An area ratio of a free graphite dispersed in a metal matrix of the bearing is 5 to 35%; a porosity thereof is 16 to 25%; a hardness of an iron alloy phase in the matrix is Hv 65 to 200; and raw material powders employ at least one of a crystalline graphite powder and a flake graphite powder each having an average particle size of 10 to 100 &#x3bc;m.

There is provided a Cu-based oil-impregnated sintered bearing which can be used for high-load applications such as an ABS system and a wiper motor system in automobile, can be manufactured at low cost, and is excellent in abrasion resistance and seizure resistance. The bearing contains 5 to 40% by mass of Ni, 3 to 15% by mass of Sn, 0.5 to 4.0% by mass of P, or further 0.3 to 5.0% by mass of a solid lubricant, and a remainder comprising Cu and inevitable impurities, and has a metallic structure in which a phase mainly composed of Ni and P is dispersed in a matrix, and has a 5 to 25% porosity.

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Niigata, Japan

Yasuhiro Tsukada