Toyo Cloth Co., Ltd.

Yasuhiro Shiga

Kenji Okabe

Yoshifumi Nishibayashi

Yoshikazu Hida

Ken-ichi Baba

Atsushi Shimizu

A polyurethane top coating and a porous, polyurethane interposing layer are formed on a release carrier sheet. Split leather hide is bonded onto the porous layer with a compatible adhesive and the release carrier sheet is stripped from the top coat. The resultant laminate has the appearance and other properties of top-grain leather. The interposing porous layer functions as a cushion and prevents uneven deformation of top coat when the laminate is folded or stretched.

Production of polyurethane-split leather laminate

Artificial leather is produced by applying a dope comprising urethane prepolymers containing terminal isocyanate groups, an amine catalyst and a foam stabilizer onto a releasing carrier sheet, exposing the resulting coating layer to a moisture-containing gas under controlled conditions, laminating the coating layer onto a backing material and stripping off the releasing carrier sheet. The resulting artificial leather has a cellular structure of polyurethane microfoam in adhesion with the backing material and an adhesion strength of 100 to 10,000 g/cm of width.

Growing community of inventors

Osaka, Japan

Yasuhiro Shiga