Toyota Jidosha Kabushiki Kaisha

Yasuhiro Iida

Takashi Matsuura

Naoki Ueda

Takeshi Ishikawa

Takuya Kobayashi

Tomohito Enoki

A tank includes a liner and a reinforcement layer. The liner has a body portion with a cylindrical shape, and a pair of dome-shaped portions respectively provided at both ends of the body portion in an axial direction of the body portion. The reinforcement layer covers the liner and is made of a fiber reinforced resin that is a resin-impregnated fiber bundle. The reinforcement layer includes a part reinforcement layer disposed from an apex side of each of the dome-shaped portions across a boundary between the dome-shaped portion and the body portion to part of the body portion, and an outer hoop layer disposed outside the part reinforcement layer and provided so as to press an end, adjacent to the body portion, of the part reinforcement layer.

Tank

A manufacturing method for a tank is a method of manufacturing the tank by winding fibers impregnated with an epoxy resin in a plurality of layers around an outer circumference of a liner having a body part and dome parts provided at both ends of the body part. The manufacturing method includes sequentially laminating a plurality of hoop layers by hoop-winding the fibers from a side closer to an outer circumference of the body part toward a side farther from the outer circumference of the body part. When laminating the hoop layers, a temperature of end portions of the body part adjacent to the dome parts is set lower than a temperature of a remaining portion of the body part, the remaining portion being a portion of the body part other than the end portions.

Manufacturing method for tank

Provided is a position detecting method for detecting a winding position of a reinforced fiber impregnated with resin when a plurality of hoop layers is formed in a cylindrical portion of a liner. The position detecting method includes: an imaging step of taking, by an imaging portion, a captured image of the reinforced fiber just after the reinforced fiber is wound around a hoop layer illuminated with oblique light by a lighting assembly, the imaging portion having an optical axis set at the same angle as an optical axis of the lighting assembly around a central axis of the liner; and a detecting step of detecting the winding position of the reinforced fiber based on the number of high intensity pixels or the number of low intensity pixels in each pixel column arranged in an axial direction of the liner in the binarized captured image.

Position detecting method and position detecting device

A manufacturing method for a tank is a method of manufacturing a tank by winding fibers impregnated with a resin in a plurality of layers on an outer circumference of a liner, and the manufacturing method includes: laminating a plurality of hoop layers by hoop-winding the fibers impregnated with the resin; and laminating a plurality of helical layers by helical-winding the fibers impregnated with the resin such that the helical layers wrap the hoop layers. When laminating the helical layers, a temperature of the fibers impregnated with the resin is adjusted at 40&#xb0; C. or more and 60&#xb0; C. or less.

A method for producing a high-pressure tank that can, when forming a reinforcement layer following a previous reinforcement layer using fiber bundles, ensure the strength of the tank by reducing disturbance of the orientation of the fiber bundles. The method is adapted to form each reinforcement layer by winding fiber bundles while holding a preset tension for each layer, and includes a winding start step of stopping rotation of the tank liner upon completion of formation of at least one of the reinforcement layers, and, at the start of forming a following reinforcement layer, winding the fiber bundles at a tension smaller than a preset tension for the following reinforcement layer while alternately repeating rotation of the tank liner in the forward direction and the reverse direction, thereby forming a winding start portion of the following reinforcement layer; and a main winding step of winding the fiber bundles at the preset tension after the winding start step, so as to complete the formation of the following reinforcement layer.

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Toyota, Japan

Yasuhiro Iida