Moriroku Kabushiki Kaisha

Yasufumi Watanabe

Hideki Baba

Kazuhiro Hashimoto

Akihiro Toda

Kazuo Irie

Hisatoshi Sekito

Kazuaki Morishita

Akira Yamazaki

A process for producing an exterior member/seal member assembly includes: a first step of moving a slide core to protrude into a major cavity defined between first and second dies and, and injecting a hard synthetic resin into an exterior-member forming cavity partitioned in the major cavity; and a second step of retracting the slide core and injecting a soft synthetic resin into a seal-member forming cavity which is a remaining portion of the major cavity. An outer-seal-lip forming portion is connected to an outer end of the seal-member forming cavity; a recess-shaped step is formed on one side face of the slide core and adapted to define an inner-seal-lip forming portion leading to the seal-member forming cavity between the step and an inner surface of a guide bore in the second die when the slide core is retracted; and the soft synthetic resin is filled into the outer and inner-seal-lip forming portionsandat the second step. Thus, the seal member having the pair of inner and outer seal lips can be formed and coupled to the exterior member by one stroke of the seal-member forming step, and complication of the forming step can be avoided.

Process for producing exterior member/seal member assembly

A method of two-stage injection molding of an air conditioner outlet vent device is provided, the device including a housing, a plurality of blades pivotably supported by the housing and disposed in parallel to each other within the housing, and a link operatively connecting the blades. The plurality of blades are injection-molded in a secondary injection step subsequent to a primary injection step in which the housing is molded. In the secondary injection step, a molten resin is injected into cavities formed within a mold device in a closed mold state from a plurality of gates provided in portions of the mold device corresponding to projections of the blades. It is thus possible to improve the strength of link shafts and the projections while preventing any malfunction of the blades pivoting and any deterioration of the surface appearance, as well as to increase the degrees of freedom in changing the gate diameter.

Method of two-stage injection molding of air conditioner outlet vent device

Growing community of inventors

Gunma, Japan

Yasufumi Watanabe