Kobe Steel, Ltd.

Kabushiki Kaisha Kobe Seiko Sho

Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)

Yasuaki Yamane

Kazuhisa Fukutani

Kazuo Yamaguchi

Sayaka Yamada

Koichi Miyake

Tatsuya Tanaka

Katsunori Takahashi

Shigehiro Kasai

Koichi Honke

Hideo Funahashi

Kazuhisa Fujisawa

Norifumi Yamada

Yoshinori Kuroda

Taiji Orimo

Koichi Fukushima

Yusuke Tanaka

Tomoji Takahashi

Kazuko Saka

Eiji Takahashi

Shoji Yoshimura

Akira Nishiyama

Kimio Inoue

Chitaka Manabe

Masao Murakami

Masahiko Kashiwa

Naofumi Kanei

Kazuo Miyasaka

Masashi Konno

Toshihide Fukui

Shin Hotani

Kosuke Higashi

Hikaru Hamada

Masaaki Uemura

Toru Sakatani

Yasuhiro Kameda

Akira Konishi

A machine learning method includes: acquiring a state variable including at least one first evaluation parameter related to performance evaluation of a kneaded product and at least one kneading condition; calculating a reward for a decision result of the at least one kneading condition based on the state variable; updating a function for deciding the at least one kneading condition from the state variable based on the reward; and by repeating the update of the function, deciding a kneading condition under which the reward obtained becomes maximum, in which the at least one first evaluation parameter includes at least one of physical properties and shape characteristics related to the kneaded product.

Machine learning method, machine learning device, machine learning program, communication method, and kneading device

In kneading rotors, a twist angle of long wing constituting kneading wings is between 38 degrees and 53 degrees inclusive. The long wing includes, between the long wings and an inner surface of a casing, wing tops configured to form, along a wing longitudinal direction, a first tip clearance, and a second tip clearance narrower than the first tip clearance in width. A central angle of the long wing forming the second tip clearance is between 5 degrees and 10 degrees inclusive.

Kneading rotor and batch-type kneading machine

A sealed kneading machine includes a kneading chamber to which a material to be kneaded is supplied, and a rotor disposed in the kneading chamber to be able to rotate about a rotor shaft. The rotor includes a plurality of kneading blades for kneading the material to be kneaded, and the length of all the kneading blades in the rotor shaft direction of each thereof is 45% or less of the total length of the rotor in the rotor shaft direction.

Internal mixer

A protecting tube deterioration detecting apparatus applies a predetermined electric current to a measurement target thermocouple with protecting tube for a predetermined time, calculates a temperature rise amount of the thermocouple, and determines, when the calculated temperature rise amount exceeds a predetermined threshold, that the protecting tube is deteriorated.

Protecting tube deterioration detecting apparatus and method therefor

The degree of kneading of a material to be kneaded is to be capable of being adjusted with a high accuracy. A kneading degree adjusting mechanism is installed in a processing apparatus having a barrel and a kneading screw inserted into the barrel rotatably, the kneading screw having a kneading section and rotating within the barrel to knead a material continuously while feeding the material from an upstream side toward a downstream side. The kneading degree adjusting mechanism includes a push-back section for pushing back the material to the upstream side and thereby making the material stay around the kneading section, the push-back section being disposed downstream of the kneading section in the kneading screw; a kneading degree adjusting member having an opposed surface opposed to an outer periphery surface of the push-back section; and a drive section for actuating the kneading degree adjusting member so that the opposed surface moves toward and away from the push-back section.

Kneading degree adjusting mechanism, extruder, continuous mixer, kneading degree adjusting method, and kneading method

A mixing rotor includes: a rotor shaft portion that includes a cooling passageway formed therein, and a mixing blade portion that is formed in an outer circumferential portion of the rotor shaft portion, wherein each of the long blades of the mixing blade portion includes a land portion as an end surface of the long blade facing a radially outside of the mixing rotor, a length of each of the long blades in the axis direction is set to be 0.6 times or more as large as a length of the mixing blade portion in the axis direction, a biting angle of each of the long blades is set to an angle equal to or smaller than 31&#xb0;, and a center angle with respect to a land width as a width of the land portion in the cross-section of each of the long blades orthogonal to the axis direction is set to an angle equal to or larger than 7&#xb0;.

Mixing rotor and internal mixer

A system for kneading and extruding a material includes a crusher for crushing the material into coarse particles, an extruder for conveying and extruding the material crushed by the crusher, a gear pump for receiving and discharging the material extruded from the extruder, and a kneading and extruding apparatus for kneading the material discharged from the gear pump and continuously extruding the kneaded material. Therefore, a material is accurately quantified and highly uniform, resulting in reduced product variations and ensured consistent quality.

Metering feeder, and system and method for kneading and extruding material

In a screw for extruder, a bearing segment having a function of supporting a screw main body at an intermediate part when kneading is performed is provided at a position corresponding to a kneading portion or on the downstream side of the kneading portion. The bearing segment is provided with at least two flights having a sectional shape of a complete meshing type with one streak in the axial direction, the flights are arranged in the rotational direction with uniformly displacing a phase thereof respectively, and length of the flights in the axial direction is set to 0.2D (D: rotational outer diameter of the bearing segment) or more. According to the above configuration, bending of the screw main body is prevented and abrasion of the flights and a barrel is suppressed.

Screw for extruder, bearing segment used in the same and twin screw extruder provided with screw for extruder

To provide a kneading screw which can reduce such a phenomenon that a disproportional load is imposed onto a shaft of the kneading screw without degrading kneading performance of the kneading screw, a twin screw extruder with the kneading screw, and a method for assembling the kneading screw. In the kneading screw, each of the kneading rotor segments has at least one of a spiral kneading blade or a kneading blade extending in parallel with the axial direction, and is incorporated in the kneading screw such that top blade portions of the kneading blades at the adjacent ends of the kneading rotor segments adjacent to each other in the axial direction of the kneading screw are shifted in phase to each other, and such that the top blade portions of the kneading blades at the respective central positions in the axial direction of the adjacent kneading rotor segments are shifted larger in phase than the case where the top blade portions of the adjacent ends of the adjacent kneading rotor segments are equal in phase to each other.

Kneading screw, twin screw extruder, and method for assembling kneading screw

The kneading disc segment according to the present invention comprises plural disc sets each comprising two kneading discs and mounted on a kneading screw () which is for kneading a material while feeding the material to a downstream side. Disc sets each comprising a first kneading disc positioned on an upstream side and a second kneading disc, the second kneading disc being mounted continuously with and downstream of the first kneading disc so as to have a phase difference &#x3b4; of an acute angle relative to the first kneading disc, are disposed continuously in the axial direction of the kneading screw. The first kneading discs in two continuous disc sets have a phase difference of 180&#xb0;. With this construction, it is possible to attain a higher degree of kneading than in the conventional neutral kneading disc segment.

Kneading disc segment and twin-screw extruder

Provided is a kneading degree adjusting apparatus, which can have a wide adjusting range for a kneading degree even if a gate member and a cylindrical segment are not made so close as to invite a fear of metallic contacts. The kneading degree adjusting apparatus is disposed in a kneading treatment equipment, which includes a cylindrical segment formed at a predetermined portion and a kneading screw for kneading a material while feeding the same to the downstream side, thereby to adjust the kneading degree of the material. The kneading degree adjusting apparatus comprises a gate member having an opposed face confronting the outer circumference of the cylindrical segment and moved toward and away from the outer circumference of the cylindrical segment thereby to change the area of the material passage to be formed between the opposed face and the outer circumference of the cylindrical segment. The outer circumference and the opposed face are corrugated to form the passage into a bent shape.

Kneading degree adjusting apparatus, extruder and continuous kneader

In an extruder or a kneader, load (torque T) values on an input shaft portion of a screw shaft are detected by a load detector installed on the input shaft portion, then an overload condition is determined from a load mean value (T) and a load amplitude value (T) of the detected load values, and the issuance of an 'abnormal' alarm and/or the stop of rotation of the screw shaft are (is) performed when an overload duration time (t) of maintaining the overload condition exceeds a set time (t). In this way the screw shaft is protected from fatigue fracture caused by application thereto of such a load as does not exceed a designed mechanical strength but causes fatigue fracture.

Load monitoring method and load monitoring apparatus for kneading apparatus

One object of the present invention is to provide a kneader which can diminish wear of screws and a barrel while preventing the manufacturing process for the screws and barrel from becoming complicated. In this kneader, a pair of screws are rotated about respective axes thereof to knead a material to be kneaded which is introduced into a kneading space formed within a barrel. Each screw has such a shape generating deflection in a predetermined direction perpendicular to an arranged direction of the axes of the pair of screws during kneading of the material to be kneaded, and the kneading space has a shape such that a pair of accommodating spaces which accommodate each of the screws respectively are connected together so as to overlap each other partially in the radial direction, each accommodating space being formed in such a manner that the diameter thereof in the predetermined direction in which there occurs deflection of each screw is larger than in any other direction.

Kneader

The device for adjusting the degree of mixing according to the present invention is installed in mixing equipment equipped with a kneading/mixing screw for mixing material while feeding the material to a downstream side, wherein a gate member is moved relative to a portion of a circular section provided for the kneading/mixing screw so as to cause a change in the area of a flow path formed between the gate member and the portion of a circular section, thereby adjusting the degree of mixing of the material. A drive quantity changing device; is disposed between the gate member and a drive member. The drive quantity changing device; is constructed so as to change the drive quantity, x, into the movement quantity, &#x394;&#x3b4;, in accordance with a profile such that a change rate of the movement quantity, &#x394;&#x3b4;, relative to the drive quantity, x, is made smaller when the degree of opening, &#x3b4;, of the gate member is smaller and the change rage of the movement quantity, &#x394;&#x3b4;, relative to the drive quantity, x, is made larger when the degree of opening, &#x3b4;, of the gate member is larger. Through such construction, it is possible to let the degree of mixing change at a constant change rate relative to the drive quantity of the drive member.

Device and method for adjusting the degree of mixing

A mixing degree adjusting device comprises a pair of spacer members arranged at a position sandwiching both round sectional portions of a pair of screws from both sides in the aligning direction of the pair of screws, and a pair of drawing members arranged as a position sandwiching both the round sectional portions from both sides in the orthogonal direction that is orthogonal to the aligning direction. The spacer members are movable between an adjusting position opposing to the round sectional portions, and a retracting position, when the screws are extracted from the barrel, for retracting to the outside until the passage of the screws is accepted. Opposing portions opposing to the round sectional portions at the time of moving to the adjusting position are formed in a substantially linear shape extending in parallel with the orthogonal direction seen from the axial direction of the screws. The drawing members are movable in the direction approaching to and retracting from the round sectional portions along the opposing portions in an area intervening between the opposing portions of both the spacer members at the time of moving to the adjusting position, and when the screws are extracted from the barrel, retractable to the outside until the passage of the screws is accepted.

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Takasago, Japan

Yasuaki Yamane