Eaton Corporation

Yanzhen Liu

Steven Andrew Dimino

Michael P Nowak

Slobodan Krstic

Thomas G Habetler

Ramzy R Obaid

The present invention is directed to a system and method for proactively determining motor wellness arising from potential mechanical faults of the motor. A controller is configured to detect indicia of impending mechanical motor faults. The controller includes a processor configured to determine motor parameters of a given motor including a load and generate a set of baseline data for the given motor. The processor is also configured to acquire current spectrum data from the given motor during operation, map at least one from a plurality of load bins based on the load, and generate a mechanical fault signature from the current spectrum. The processor is caused to compare the mechanical fault signature to baseline data from the set of baseline data corresponding to the mapped bin and determine amplitude variances within the mechanical fault signature indicative of an impending mechanical fault prior to an actual mechanical fault occurrence.

System and method for proactive motor wellness diagnosis based on potential mechanical faults

The present invention is directed to a power meter or overload relay including a housing and a plurality of sensors configured to monitor operation of a motor. A processor disposed within the housing and configured to receive operational feedback from the plurality of sensor and proactively determine an operational wellness of the motor from the operational feedback.

System and method for proactive motor wellness diagnosis

The present invention is directed to system and method for determining motor wellness based on potential faults including cavitation faults. Specifically, a controller configured to detect indicia of motor faults. The controller includes a processor configured to determine motor parameters of a given motor, generate a set of baseline data for the given motor, and acquire current data from the given motor during operation. The processor is also caused to isolate sidebands within the current data and map the current data within the sidebands to one of a plurality of bins. The processor is caused to compare the current data within the sidebands to baseline data from the set of baseline data associated with the bin and determine a predictive fault index of the given motor prior to an actual fault occurrence.

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Milwaukee, WI, United States of America

Yanzhen Liu