Gm Global Technolgoy Operations, Inc.

Yann G Guezennec

Kenneth Paul Dudek

Stephen Yurkovich

Shawn Midlam-Mohler

Jason Meyer

Sai S V Rajagopalan

Yiran Hu

Layne K Wiggins

Sharon Liu

Igor Anilovich

Byungho Lee

Louis A Avallone

Sai Rajagopalan

A fuel control system of an engine system comprises a pre-catalyst exhaust gas oxygen (EGO) sensor, a setpoint generator module, a sensor offset module, and a control module. The pre-catalyst EGO sensor generates a pre-catalyst EGO signal based on an air-fuel ratio of an exhaust gas. The setpoint generator module generates a desired pre-catalyst equivalence ratio (EQR) signal based on a desired EQR of the exhaust gas. The sensor offset module determines an offset value of the pre-catalyst EGO sensor. The control module generates an expected pre-catalyst EGO signal based on the desired pre-catalyst EQR signal and the offset value.

Universal tracking air-fuel regulator for internal combustion engines

An engine control system includes a saturation determination module, an adjustment factor generation module, and a fuel control module. The saturation determination module determines when a first exhaust gas oxygen (EGO) sensor is saturated, wherein the first EGO sensor is located upstream from a catalyst. The adjustment factor generation module generates an adjustment factor for an integral gain of a fuel control module when the first EGO sensor is saturated. The fuel control module adjusts a fuel command for an engine based on differences between expected and measured amounts of oxygen in exhaust gas produced by the engine, a proportional gain, the integral gain, and the integral gain adjustment factor.

Fuel control system and method for more accurate response to feedback from an exhaust system with an air/fuel equivalence ratio offset

A method for calibrating an engine control module includes sampling a first signal from a first oxygen sensor located upstream from a catalyst. The first signal indicates an oxygen content of exhaust gas produced by an engine. The method further includes predicting a response of a second oxygen sensor located downstream from the catalyst using a model of the catalyst and the first signal and sampling a second signal from the second oxygen sensor. The method further includes determining a component of the second signal based on a difference between samples of the second signal and the predicted response. The component is due to gases other than oxygen. Additionally, the method includes calibrating the engine control module based on the component of the second signal. The engine control module controls an amount of fuel injected into the engine.

Compensating for random catalyst behavior

A calibration method comprises: determining a steady-state (SS) delay period from a first mapping of SS delay period indexed by air per cylinder (APC); determining a predicted delay period based on first and second dynamic compensation variables; outputting a theoretical delay period based on a calibration APC; determining the theoretical delay period from a second mapping of theoretical delay period indexed by APC; generating the calibration APC; populating the first mapping based on the theoretical delay and the calibration APC; determining the first and second dynamic compensation variables based on comparisons of the theoretical delay and the SS delay period; and selectively adjusting an amount of fuel provided to the cylinder based on the predicted delay period.

Delay calibration systems and methods

A system includes a cylinder equivalence ratio (EQR) module, a location estimation module, a sensor module, and a fuel control module. The cylinder EQR module determines a first EQR corresponding to a first exhaust gas expelled from a first cylinder and determines a second EQR corresponding to a second exhaust gas expelled from a second cylinder. The location estimation module determines when the first and second exhaust gases mix in an exhaust manifold to form a third exhaust gas having a third EQR. The sensor module estimates an EQR of a fourth exhaust gas based on the third EQR. The fourth exhaust gas is located at an oxygen sensor in the exhaust manifold. The fuel control module controls an amount of fuel supplied to an engine based on a difference between the estimated EQR and an EQR corresponding to measurements from the oxygen sensor.

Control systems and methods using geometry based exhaust mixing model

An engine control system includes a proportional correction module and a variable proportional gain determination module. The proportional correction module generates a proportional correction for a fuel command to an engine based on a variable proportional gain and a difference between expected and measured amounts of oxygen in exhaust gas produced by the engine. The variable proportional gain determination module determines the variable proportional gain based on a nominal gain and an amount of time since a polarity of the difference has changed, wherein the nominal gain is based on engine operating parameters.

Fuel control system and method for improved response to feedback from an exhaust system

A steady-state (SS) delay module determines a SS delay period for SS operating conditions based on an air per cylinder. A dynamic compensation module determines a predicted delay period based on first and second dynamic compensation variables for dynamic operating conditions, the SS delay period, a previous predicted delay period. The first dynamic compensation variable corresponds to a period between a first time when fuel is provided for a cylinder of an engine and a second time when exhaust gas resulting from combustion of the fuel and air is expelled from the cylinder. The SS and predicted delay periods correspond to a period between the first time and a third time when the exhaust gas reaches an exhaust gas oxygen sensor located upstream of a catalyst. A final equivalence ratio module adjusts fuel provided to the cylinder after the third time based on the predicted delay period.

Delay compensation systems and methods

A control module and system includes a camshaft position module that determines a camshaft position change of a crankshaft. The control module also includes a cam phaser velocity module determines a cam phaser velocity based on the camshaft position change. A cam phaser velocity module determines a compensation factor based on the cam phaser velocity. A cam position compensation module generates a corrected cam position signal based on the compensation factor.

System and method for determining a camshaft position in a variable valve timing engine

A method of mapping and modeling an engine during an engine development process includes testing the engine over a plurality of actual engine operating conditions and gathering actual engine data corresponding to the actual engine operating conditions. A plurality of parameter functions are determined based on the actual engine data, each of the plurality of parameter functions correspond to an engine operating parameter. A plurality of combustion parameters are generated for a plurality of engine operating conditions that include the plurality of actual engine operating conditions and a plurality of virtual engine operating conditions. An engine simulation model is calibrated based on the plurality of combustion parameters and a plurality of engine maps are generated using the simulation model.

Rapid engine mapping and modeling

A fuel control system of an engine system comprises a pre-catalyst exhaust gas oxygen (EGO) sensor and a control module. The pre-catalyst EGO sensor determines a pre-catalyst EGO signal based on an oxygen concentration of an exhaust gas. The control module determines at least one fuel command and determines at least one expected oxygen concentration of the exhaust gas. The control module determines a final fuel command for the engine system based on the pre-catalyst EGO signal, the fuel command, and the expected oxygen concentration.

Air fuel ratio control system for internal combustion engines

A fuel control system of an engine includes a simulation module and a control module. The simulation module generates a simulated pre-catalyst exhaust gas oxygen (EGO) sensor signal based on a simulated oxygen concentration of an exhaust gas. The simulation module determines a simulated pre-catalyst equivalence ratio (EQR) for the exhaust gas based on the simulated pre-catalyst EGO sensor signal. The control module generates a desired pre-catalyst EGO sensor signal based on a desired oxygen concentration of the exhaust gas. The control module determines a desired pre-catalyst EQR based on the desired pre-catalyst EGO sensor signal. The control module determines a cost function based on the simulated pre-catalyst EQR and the desired pre-catalyst EQR. The fuel control system is calibrated based on the cost function.

Off-line calibration of universal tracking air fuel ratio regulators

An engine control system comprises a first factor calculating module that calculates a first factor based on intake cam position (ICAM), exhaust cam position (ECAM), engine speed (RPM) and first calibration factors. A second factor calculating module calculates a second factor based on ICAM, ECAM, RPM and second calibration factors. A residual gas fraction (RGF) estimating module estimates a RGF value based on the first factor adjusted for altitude and said second factor. A method comprises calculating a first factor based on intake cam position (ICAM), exhaust cam position (ECAM), engine speed (RPM) and first calibration factors; calculating a second factor based on ICAM, ECAM, RPM and second calibration factors; and estimating a residual gas fraction (RGF) value based on the first factor adjusted for altitude and said second factor. At least one engine operating parameter is adjusted based on the RGF value.

Systems and methods for estimating residual gas fraction for internal combustion engines using altitude compensation

An engine control module comprises a table that outputs a parked VE estimate based on an input parameter when intake and exhaust cam phasers of an engine are in a parked position. A calculation module calculates VE estimate when the intake and exhaust cam phasers are not in a parked position based on the parked VE estimate and a mathematical relationship.

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Upper Arlington, OH, United States of America

Yann G Guezennec