Senko Advanced Components, Inc.

Cudoquanta Florida, Inc.

Nanoprecision Products, Inc.

Yang Chen

Robert Ryan Vallance

Tewodros Mengesha

King-Fu Hii

Michael K Barnoski

Matthew Gean

Joseph Kim Bond

Chris Morgan

Ryan H Woodward

Eric Jaquay

Po-Tsung Wu

Fred Bosch

King-Fu Hll

An optical fiber array module that can accommodate variations in diameters of the optical fibers in the fiber array within anticipated tolerance, to accurately and securely retain the optical fibers in grooves in the module without using any solder interface or epoxy interface between the optical fibers and the supporting components. The fiber array module of the present invention relies on elasto-plastic interfaces for mechanical deformation, as opposed to solder reflow or epoxy curing, to accommodate variations in diameters of the optical fibers in the fiber array as supported in grooves between a substrate and a cover.

Metallized optical fiber array module and fabrication method thereof

A passive optical alignment coupling between an optical connector having a first two-dimensional planar array of alignment features and a foundation having a second two-dimensional planar array of alignment features. One of the arrays is a network of orthogonally intersecting longitudinal grooves defining an array of discrete protrusions that are each in a generally pyramidal shape with a truncated top separated from one another by the orthogonally intersecting longitudinal grooves, and the other array is a network of longitudinal cylindrical protrusions. The cylindrical protrusions are received in the grooves, with protrusion surfaces of the cylindrical protrusions in contact with groove surfaces and the top of the discrete protrusions contacting the surface bound by the cylindrical protrusions. The optical connector is removably attachable to the foundation to define a demountable coupling, with the first array of alignment features against the second array of alignment features to define an elastic averaging coupling.

Elastic averaging coupling

An edge coupler having an optical bench with a mirror array. Each mirror bends, reflects and/or reshapes incident light. The edge coupler is optically coupled to the optical elements in a PIC chip which direct light to the edge of the PIC chip. The edge coupler provides a demountable, passively aligned coupling between an optical fiber array and the PIC chip. The edge coupler may be a free space edge coupler without any optical element between the mirror array and the optical elements of the PIC chip, or may include grooves each receiving a section of optical fiber with its longitudinal axis along the first light path and terminating substantially at or extending beyond the edge of the edge coupler. The optical fiber array may include an optical fiber connector terminating and supporting the ends of the optical fibers in optical alignment with the mirror array of the edge coupler.

Demountable edge couplers with micro-mirror optical bench for photonic integrated circuits

An alignment coupler is provided to facilitate active alignment of the optical bench to the optical connector. The optical bench and the coupler together form an optical bench based connector. A method of demountable connection of an optical connector to an optical bench based connector, comprising: providing a coupler, wherein the coupler has an opening sized to receive an optical bench with clearance for relative movement between the optical bench and the coupler to facilitate alignment, and wherein the coupler is provided with a passive alignment structure structured to demountably couple to the connector; demountably coupling the coupler to the connector; placing the optical bench in the opening of the coupler; actively aligning the optical path between the optical bench and the connector to reach a desired optical alignment between the optical bench and the connector, by adjusting a position of the optical bench within the clearance of the opening of the coupler; fixing the position of the optical bench relative to the coupler at the desired optical alignment, whereby the optical bench is optically aligned to the connector using the coupler, thereby allowing subsequent demountable coupling of the optical bench to the connector by demountable coupling of the coupler.

Demountable connection of an optical connector and an optical bench based connector using an alignment coupler

A process and tool for reshaping and resizing grooves that were pre-formed in a pair of ferrules halves of an optical fiber ferrule. The pre-formed grooves are further subject to a separate, subsequent reshaping and resizing step using the tool and a gauge that may be a bare section of optical fiber or a pin. The ferrule halves are aligned, and using the pre-formed grooves as guides for the gauge optical fiber or gauge pin, the ferrule halves are compressed together with the gauge optical fiber or gauge pin therebetween, thereby reshaping and resizing the respective grooves on the ferrule halves. After reshaping and resizing, the resultant groove that is finally formed on each ferrule halve would be precisely shaped, sized and located with respect to the external alignment surface of each ferrule halve. The ferrule halves may be used to terminate an optical fiber cable.

Process for reshaping and resizing grooves in optical fiber ferrules

Laser polishing is achieved by directing laser beam perpendicular at the fiber end face in a connectorized optical fiber having a metal ferrule. The spot size of the laser beam is larger than the bare optical fiber diameter, providing a more uniform spatial distribution of the radiation energy over the fiber end face. The metal ferrule provides heat conduction to prevent excessive heat built up at the fiber tip, which would lead to undesirable surface defects and geometries. The connectorized optical fiber may be pre-shaped prior to laser polishing. Subsequent laser polishing flattens the fiber end face.

Method of laser polishing a connectorized optical fiber and a connectorized optical fiber formed in accordance therewith

A cable retention structure defining a castellated fiber cable clamping surface. The castellated surface has a series of alternating small and large cavities distributed along the axial direction. The small cavities are sized such that when the castellated surface is pressed against the buffer jacket exterior of the fiber cable, the small cavities will be able to clamp the fiber cable jacket within its full dimensional tolerance range. The large cavities are sized to provide sufficient clearance to accommodate the relatively soft material of the cable jacket which cannot be accommodated by the small cavities. The cable jacket is securely held by the retention structure to prevent slipping. Accordingly, fiber cables having buffer jackets with large dimensional variations can still be securely retained by the castellated retention structure in accordance with the present invention.

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Thousand Oaks, CA, United States of America

Yang Chen