Queen's University at Kingston

Other

Magna International Inc.

Magna Powertrain Gmbh & Co. Kg

Yang Chen

Yan-Fei Liu

Wenbo Liu

Hongliang Wang

Bo Sheng

Gerd Schlager

Yue Fu

Zhanming Li

Lakshmi Varaha Iyer

Wolfgang Baeck

Michael Neudorfhofer

Xiang Zhou

Andrew Yurek

Binghui He

A multi-phase LLC power converter comprises a plurality of LLC phases each including a resonant tank and a switching stage. The resonant tank includes a resonant inductor, a resonant capacitor, and a parallel inductance. The switching stage switches an input power at an operating frequency to apply a switched power to the resonant tank, with the switched power approximating an alternating current (AC) waveform having a switching frequency. A secondary-side controller varies the switching frequency to control an output voltage of the multi-phase LLC power converter. A primary-side controller measures primary-side currents, calculates an initial switch-controlled capacitor (SCC) conduction phase angle for each of the LLC phases, and operates an SCC switch in accordance with an SCC conduction phase angle to adjust the capacitance of the resonant capacitor of an LLC phase to cause each of the LLC phases to have equal resonant frequencies.

Method and system for balancing multi-phase LLC power converter with switch-controlled capacitors

A power converter includes an integrated multi-layer cooling structure. The power converter includes a plurality of printed circuit boards (PCBs) stacked together in a generally vertical arrangement. A liquid cooling mechanism is attached to a lower-most PCB, and high loss circuitry components are attached to an opposite side of the lower-most PCB. Low loss circuitry components are attached to further PCBs. Magnetic components may be attached to the further PCBs. The high loss components are actively cooled by the liquid cooling mechanism and the low loss components and magnetic components are passively cooled. The liquid cooling mechanism may be a cold plate heatsink. The power converter may include intermediate PCBs disposed between the upper-most PCB and the lower-most PCB, with low loss circuitry components attached to the intermediate PCBs.

Power converter with integrated multi-layer cooling

A control circuit for an isolated power converter includes a first sensing circuit that senses a secondary side output voltage and produces a pulse wave modulation (PWM) signal having a duty cycle that is proportional to a value of the secondary side output voltage. The PWM is transferred across the converter isolation barrier to the primary side, and a primary side circuit receives the PWM signal and outputs a control signal. A controller determines the value of the secondary side output voltage from the control signal and uses the value to control primary side power switching devices of the isolated power converter to regulate the secondary side output voltage at a selected value.

Methods and circuits for sensing isolated power converter output voltage across the isolation barrier

Controllers and methods for controlling a resonant power converter output voltage include operating the power converter according to a control period comprising an on cycle operation mode for a duration T_on that produces a first voltage Voand an off cycle operation mode for a duration T_off that produces a second voltage Vo. Vois produced using a first switching frequency for a first selected number of switching cycles corresponding to the on time T_on. The converter output voltage or the converter input and output voltages may be sensed and used to determine the switching frequency during the on cycle operation mode and the duration of the off cycle operation mode. The final output voltage of the power converter is regulated to a selected value based on a ration of (T_on):(T_on+T_off). The controllers and methods may be used with power converters in power delivery devices to accept wide input voltage ranges compatible with devices such as cell phones, tablet computers, and notebook computers.

Power cycle modulation control for power converters

Resonant converters with wide voltage gain ranges are achieved by controlling at least one of the primary side resonant circuit and the secondary side rectifier circuit. A switch is included in at least one of the primary or secondary sides, and control of the switch according to a selected mode determines an output voltage of the resonant converter. Embodiments accommodate wide input and output voltage ranges, and are suitable for use in AC-DC power adapters for portable devices with different voltage requirements, such as cell phones, tablets, and notebook computers, as well as in DC-DC converter applications including electric vehicle power systems.

Resonant power converters and control methods for wide input and output voltage ranges

A start-up circuit for a power converter includes a charging circuit that uses a DC bus voltage of the power converter to generate a charging current to charge an energy storage device to a selected voltage and an auxiliary power output circuit including a transformer primary side auxiliary winding. A control circuit controls one or more switches of the start-up circuit and one or more switches of the power converter primary side. The charging current provides power to the control circuit until the auxiliary power is established. The control circuit disables the start-up circuit when the auxiliary power output is established. The start-up circuit has very low standby power consumption and compact size, and is particularly suitable for power converter applications such as power adapters for portable electronic devices.

High voltage start-up circuit for switching power supplies

In an AC-DC converter having a primary side control circuit, auxiliary power for the control circuit is derived from the converter secondary side through an isolated DC-DC converter. The circuits and methods solve the problem of supplying primary side auxiliary power during light load or no load operation of the AC-DC power converter. Since the output voltage of the AC-DC converter is normally regulated at a fixed level, the auxiliary voltage that is generated by the isolated DC converter is regulated. In some cases the isolated DC-DC converter may not need to be regulated, which simplifies the design and reduces overall cost.

Circuits and methods using power supply output voltage to power a primary side auxiliary circuit

Resonant converters may be operated according to selected working modes to achieve voltage doubler or non-voltage doubler functions. Embodiments may be based on two-phase resonant converters. Embodiments may implement primary side switching, secondary side switching, or both, to achieve the selected working modes and voltage doubler and non-voltage doubler function. Embodiments are suitable for applications requiring wide input and output voltage ranges, such as low-voltage charging circuits for personal electronic devices, and high voltage charging circuits for electric vehicles.

Power converter topologies and control methods for wide input and output voltage ranges

A power converter circuit includes a rectifier circuit having first and second input terminals that receive an AC input voltage and first and second output terminals that output a DC bus voltage, and a series circuit comprising a switch connected in series with an input capacitor connected across the first and second output terminals. A controller controls the switch so that the switch is on at least during a period when a magnitude of the AC input voltage is less than a selected DC bus voltage, and the switch is off during a period when the magnitude of the AC input voltage is greater than the selected DC bus voltage and less than a peak value of the AC input voltage. Power adapters incorporating these features benefit from low component count, reduced component current stress, reduced size and weight, and low cost, making then suitable for a range of portable devices such as laptop computers and cellphones.

Line power extension for capacitor size reduction in AC-DC converters

A hybrid rectifier that works as either a hybrid full bridge or a voltage doubler. Under 220 V AC input condition, the hybrid rectifier operates in full bridge mode, while at 110 V AC input, it operates as voltage doubler rectifier. The hybrid rectifier may be used with a DC-DC converter, such as an LLC resonant converter, in a power supply. With this mode switching, the LLC converter resonant tank design only takes consideration of 220 V AC input case, such that the required operational input voltage range is reduced, and the efficiency of the LLC converter is optimized. Both the size and power loss are reduced by using a single stage structure instead of the conventional two-stage configuration.

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Kingston, Canada

Yang Chen