Texas Instruments Corporation

Ya Ping Chen

Hong Yang

Seetharaman Sridhar

Yunlong Liu

Sunglyong Kim

Fei Ma

Tian Zhang

Rui Liu

Yu Liu

Peng Li

Shengpin Yang

Fei Xie

Wen Cheng Tien

Li Bin Man

Kuo Jung Chen

Sisi Xie

Thomas Eugene Grebs

Jing Hu

Zhi Peng Feng

Chao Zhuang

Baoqiang Niu

A semiconductor device has a semiconductor material in a substrate. The semiconductor device has an MOS transistor. A trench in the substrate extends from a top surface of the substrate) into the semiconductor material. A shield is disposed in the trench. The shield has a contact portion which extends toward a top surface of the trench. A gate of the MOS transistor is disposed in the trench over the shield. The gate is electrically isolated from the shield. The gate is electrically isolated from the contact portion of the shield by a shield isolation layer which covers an angled surface of the contact portion extending toward the top of the trench. Methods of forming the semiconductor device are disclosed.

Trench shield isolation layer

An integrated circuit includes a trench gate MOSFET including MOSFET cells. Each MOSFET cell includes an active trench gate in an n-epitaxial layer oriented in a first direction with a polysilicon gate over a lower polysilicon portion. P-type body regions are between trench gates and are separated by an n-epitaxial region. N-type source regions are located over the p-type regions. A gate dielectric layer is between the polysilicon gates and the body regions. A metal-containing layer contacts the n-epitaxial region to provide an anode of an embedded Schottky diode. A dielectric layer over the n-epitaxial layer has metal contacts therethrough connecting to the n-type source regions, to the p-type body regions, and to the anode of the Schottky diode.

Vertical trench gate MOSFET with integrated Schottky diode

A method () of fabricating a semiconductor device includes etching () a group of trenches in a semiconductor surface layer of a substrate. The group of trenches includes an outermost trench that has a first width and remaining trenches of the group of trenches have a second width that is less than the first width. The outermost trench is formed at an edge of the group of trenches. A dielectric liner is formed () in the group of trenches and the dielectric liner is etched () in an upper portion of the group of trenches to remove a partial thickness of the dielectric liner. A full thickness of the dielectric liner is maintained in a lower portion of the group of trenches. The group of trenches is filled () with a polysilicon layer.

Dual shield oxide damage control

A semiconductor device, and methods of forming the same. In one example, the semiconductor device includes a trench in a substrate having a top surface, and a shield within the trench. The semiconductor device also includes a shield liner between a sidewall of the trench and the shield, and a lateral insulator over the shield contacting the shield liner. The semiconductor device also includes a gate dielectric layer on an exposed sidewall of the trench between the lateral insulator and the top surface. The lateral insulator may have a minimum thickness at least two times thicker than a maximum thickness of the gate dielectric layer.

Semiconductor device including a lateral insulator

A trench gate metal oxide semiconductor field effect transistor (MOSFET) device includes an epitaxial layer on a substrate both doped a first conductivity type. Active area trenches have polysilicon gates over a double shield field plate. A junction termination trench includes a single shield field plate in a junction termination area which encloses the active area that includes a retrograde dopant profile of the second conductivity type into the epitaxial layer in the junction termination area. Pbody regions of a second conductivity type are between active trenches and between the outermost active trench and the junction termination trench. Source regions of the first conductivity type are in the body regions between adjacent active trenches. Metal contacts are over contact apertures that extend through a pre-metal dielectric layer reaching the body region under the source region, the single shield field plate, and that couples together the polysilicon gates.

Vertical trench gate MOSFET with deep well region for junction termination

A semiconductor device includes a substrate including a semiconductor surface layer. A field plate (FP) includes a trench in the semiconductor surface layer filled with a single polysilicon layer positioned on at least one side of a power metal-oxide-semiconductor field effect transistor (power MOSFET). The power MOSFET includes a dielectric liner lining a sidewall of the trench under the polysilicon layer including a second dielectric liner on a first dielectric liner. An upper portion of the dielectric liner has a lower dielectric thickness as compared to a dielectric thickness on its lower portion. The single polysilicon layer extends continuously over the dielectric liner along both the lower portion and the upper portion. The power MOSFET includes a drain including a drain contact below a vertical drift region in the semiconductor surface layer, and a gate, body and a source above the vertical drift region.

Semiconductor device having polysilicon field plate for power MOSFETs

A method for contacting MOS devices. First openings in a photosensitive material are formed over a substrate having a top dielectric in a first die area and a second opening over a gate stack in a second die area having the top dielectric, a hard mask, and a gate electrode. The top dielectric layer is etched to form a semiconductor contact while etching at least a portion the hard mask layer thickness over a gate contact area exposed by the second opening. An inter-layer dielectric (ILD) is deposited. A photosensitive material is patterned to generate a third opening in the photosensitive material over the semiconductor contact and a fourth opening inside the gate contact area. The ILD is etched through to reopen the semiconductor contact while etching through the ILD and residual hard mask if present to provide a gate contact to the gate electrode.

Multi-landing contact etching

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Chengdu, China

Ya Ping Chen