Exxonmobil Chemical Patents Inc.

Xiaoying Bao

Larry Lee Iaccino

John Slocum Coleman

Jeremy W Bedard

Wenyih Frank Lai

James Richardson Lattner

Doron Levin

Chuansheng Bai

Catherine Anne Faler

Kyle G Lewis

Tilman W Beutel

William R Gunther

Jocelyn A Gilcrest

Maria Milina

Nitish Mittal

Andrew P Palermo

Metal oxides are provided that have selective hydrogen combustion activity while also acting as solid oxygen carriers (SOCs). The metal oxides correspond to a metal oxide core of at least one metal having multiple oxidation states that is modified with an alkali metal oxide and/or alkali metal halogen (such as an alkali metal chloride). The resulting modified metal oxide, corresponding to a solid oxygen carrier, can allow for selective combustion of hydrogen while reducing or minimizing combustion of hydrocarbons, such as within a propane dehydrogenation environment. Additionally, it has been unexpectedly found that modifying the core metal oxide with the alkali metal oxide and/or alkali metal chloride can also mitigate coke formation on the solid oxygen carrier. Methods of using such metal oxides for selective hydrogen combustion are also provided.

Metal oxides for selective hydrogen combustion

Processes for upgrading a hydrocarbon. The process can include introducing, contacting, and halting introduction of a hydrocarbon-containing feed into a reaction zone. The feed can be contacted with a catalyst within the reaction zone to effect dehydrogenation, dehydroaromatization, and/or dehydrocyclization of the feed to produce a coked catalyst and an effluent. The process can include introducing, contacting, and halting introduction of an oxidant into the reaction zone. The oxidant can be contacted with the coked catalyst to effect combustion of the coke to produce a regenerated catalyst. The process can include introducing, contacting, and halting introduction of a reducing gas into the reaction zone. The reduction gas can be contacted with the regenerated catalyst to produce a regenerated and reduced catalyst. The process can include introducing and contacting an additional quantity of the feed with the regenerated and reduced catalyst to produce a re-coked catalyst and additional first effluent.

Processes for upgrading alkanes and alkyl aromatic hydrocarbons

Processes for upgrading a hydrocarbon. The process can include (I) contacting a hydrocarbon-containing feed with a catalyst that can include a Group 8-10 element or a compound thereof disposed on a support to effect conversion of the hydrocarbon-containing feed to produce a coked catalyst and an effluent. The process can also include (II) contacting the coked catalyst with an oxidant to effect combustion the coke to produce a regenerated catalyst. The process can also include (IIa) contacting the regenerated catalyst with a reducing gas to produce a regenerated and reduced catalyst. The process can also include (III) contacting an additional quantity of the hydrocarbon-containing feed with the regenerated and reduced catalyst. A cycle time from the contacting the hydrocarbon-containing feed with the catalyst in step (I) to the contacting the additional hydrocarbon-containing feed with the regenerated and reduced catalyst in step (III) can be ≤1 hours.

Processes for upgrading a hydrocarbon. In some embodiments, the process can include contacting a hydrocarbon-containing feed with a first catalyst that can include a Group 8-10 element disposed on a support within a first conversion zone to effect dehydrogenation, dehydroaromatization, and/or dehydrocyclization of a portion of the feed to produce first conversion zone effluent that includes one or more upgraded hydrocarbons, molecular hydrogen, and unconverted feed. The process can also include contacting the first conversion zone effluent with a second catalyst that can include a Group 8-10 element disposed on a support within a second conversion zone to effect dehydrogenation, dehydroaromatization, and/or dehydrocyclization of at least a portion of the unconverted feed to produce a second conversion zone effluent that includes an additional quantity of upgraded hydrocarbon(s) and molecular hydrogen. A temperature of the second conversion zone effluent can be greater than a temperature of the first conversion zone effluent.

Processes and systems for upgrading alkanes and alkyl aromatic hydrocarbons

Processes for upgrading a hydrocarbon. The process can include contacting a hydrocarbon-containing feed with fluidized catalyst particles that can include a Group 8-10 element or a compound thereof disposed on a support to effect one or more of dehydrogenation, dehydroaromatization, and dehydrocyclization of at least a portion of the hydrocarbon-containing feed to produce a coked catalyst and an effluent. The process can also include contacting at least a portion of the coked catalyst particles with an oxidant to effect combustion of at least a portion of the coke to produce regenerated catalyst particles. The process can also include contacting an additional quantity of the hydrocarbon-containing feed with at least a portion of the regenerated catalyst particles to produce additional effluent and re-coked catalyst particles.

Processes for upgrading a hydrocarbon. The process can include contacting a hydrocarbon-containing feed with fluidized catalyst particles that can include a Group 8-10 element or a compound thereof disposed on a support to effect one or more of dehydrogenation, dehydroaromatization, and dehydrocyclization of at least a portion of the hydrocarbon-containing feed to produce coked catalyst particles and an effluent. The process can also include contacting at least a portion of the coked catalyst particles with an oxidant to effect combustion of at least a portion of the coke to produce regenerated catalyst particles. The process can also include contacting at least a portion of the regenerated catalyst particles with a reducing gas to produce regenerated and reduced catalyst particles. The process can also include contacting an additional quantity of the hydrocarbon-containing feed with fluidized regenerated and reduced catalyst particles to produce additional effluent and re-coked catalyst particles.

A catalyst comprising a microporous crystalline metallosilicate having a Constraint Index of 12, or 10, or 8, or 6 or less, a binder, a Group 1 alkali metal or a compound thereof and/or a Group 2 alkaline earth metal or a compound thereof, a Group 10 metal or a compound thereof, and, optionally, a Group 11 metal or a compound thereof; wherein the catalyst is calcined in a first calcining step before the addition of the Group 10 metal or compound thereof and optionally the Group 11 metal or compound thereof; and wherein the first calcining step includes heating the catalyst to first temperatures of greater than 500&#xb0; C.; and wherein the catalyst is calcined in a second calcining step after the addition of the Group 10 metal or compound thereof and optionally the Group 11 metal or compound thereof wherein the second calcining step includes heating the catalyst to temperatures of greater than 400&#xb0; C.

Calcination of microporous molecular sieve catalysts

Processes for upgrading a hydrocarbon. The process can include (I) contacting a hydrocarbon-containing feed with a catalyst that can include a Group 8-10 element or a compound thereof disposed on a support to effect one or more of dehydrogenation, dehydroaromatization, and dehydrocyclization of at least a portion of the hydrocarbon-containing feed to produce a coked catalyst and an effluent. The process can also include (II) contacting at least a portion of the coked catalyst with an oxidant to effect combustion of at least a portion of the coke to produce a regenerated catalyst. The process can also include (III) contacting an additional quantity of the hydrocarbon-containing feed with at least a portion of the regenerated catalyst. A cycle time from the contacting the hydrocarbon-containing feed with the catalyst in step (I) to the contacting the additional hydrocarbon-containing feed with the regenerated catalyst in step (III) can be &#x2264;5 hours.

Disclosed are processes for rejuvenating catalysts comprising at least one Group 10 metal and a microporous crystalline metallosilicate, and hydrocarbon conversion processes including such rejuvenation processes. In an aspect, the rejuvenation process comprises contacting a deactivated catalyst comprising at least one Group 10 metal and a microporous crystalline metallosilicate with an oxygen-containing gaseous stream under conditions comprising a temperature ranging from about 250&#xb0; C. to about 375&#xb0; C. and a pressure of up to about 100 bar. In a further aspect, the rejuvenation process comprises contacting a deactivated catalyst comprising at least one Group 10 metal, at least one rare earth metal, and a microporous crystalline metallosilicate with an oxygen-containing gaseous stream under conditions comprising a temperature ranging from about 250&#xb0; C. to about 500&#xb0; C. and a pressure of up to about 100 bar.

Processes for rejuvenating catalysts

Friction-reducing compositions useful for reducing Operating Torque in a drilling operation are described. Methods of conducting drilling operations using such friction-reducing compositions and lubricant compositions formed from blends of the friction-reducing composition with an oil-based mud composition are also described.

Friction-reducing compositions for use in drilling operations

Disclosed is a process for the conversion of acyclic Cfeedstock to a product comprising cyclic Ccompounds, including cyclopentadiene, and formulated catalyst compositions for use in such process. The process comprises contacting the feedstock and, optionally, hydrogen under acyclic Cconversion conditions in the presence of a catalyst composition to form the product. The catalyst composition comprises a microporous crystalline metallosilicate, a Group 10 metal or compound thereof, a binder, optionally, a metal selected from the group consisting of rare earth metals, metals of Groups 8, 9, or 11, mixtures or combinations thereof, or a compound thereof, in combination with a Group 1 alkali metal or a compound thereof and/or a Group 2 alkaline earth metal or a compound thereof.

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Houston, TX, United States of America

Xiaoying Bao