Exxonmobil Chemical Patents Inc.

Xiaobing Feng

Gary David Mohr

John Scott Buchanan

Jihad Mohammed Dakka

Larry Lee Iaccino

Robert A Crane

Wilfried Jozef Mortier

Shifang Luke Luo

Krishna Kulai Rao

Thomas Herman Colle

Brenda Anne Raich

Per Johan Sterte

Lubomira Borislavova Tosheva

Machteld Maria Mertens

Kenneth Ray Clem

Lei Zhang

Christine Nicole Elia

Jeevan Sahib Abichandani

Marc H Anthonis

Jose′ Guadalupe Santiesteban

Bart Schoofs

Jain-Kai Hung

Teng Xu

Jose G Santiesteban

David Lawrence Stern

David L Johnson

Robert G Tinger

Matthew J Vincent

Robert A Ware

Ronald G Searle

Elizabeth L Stavens

James Spanswick

Jeffrey L White

Russell D Sellen

William F Huber, Jr

This invention relates to a process for the selective alkylation of toluene and/or benzene with an oxygen-containing alkylation agent. In particular, the process uses a selectivated molecular sieve which has been modified by the addition of a hydrogenation component, wherein at least one of the following conditions is met: (a) the selectivated molecular sieve has an alpha value of less than 100 prior to the addition of the hydrogenation component, or (b) the selectivated and hydrogenated catalyst has an alpha value of less than 100. The process of this invention provides high selectivity for the alkylated product while reducing catalyst degradation.

Process for aromatic alkylation

In a process for converting methane to higher hydrocarbons including aromatic hydrocarbons, a feed containing methane is contacted with a dehydrocyclization catalyst under conditions effective to convert said methane to aromatic hydrocarbons and produce a first effluent stream comprising aromatic hydrocarbons and hydrogen, wherein said first effluent stream comprises at least 5 wt % more aromatic hydrocarbons than said feed. At least part of the hydrogen from said first effluent stream is then reacted with an oxygen-containing species, such as carbon dioxide, to produce a second effluent stream having a reduced hydrogen content compared with said first effluent stream.

Production of aromatic hydrocarbons from methane

A process is provided for the production of xylenes from reformate. The process is carried out by methylating the benzene, toluene, or both present in the reformate to produce a resulting product having a higher xylenes content than the reformate. Greater than equilibrium amounts of para-xylene can be produced by the process.

Manufacture of xylenes from reformate

A process is provided for the production of xylenes from reformate. The process is carried out by methylating under conditions effective for the methylation, the benzene/toluene present in the reformate outside the reforming loop, to produce a resulting product having a higher xylenes content than the reformate. Greater than equilibrium amounts of para-xylene can be produced by the process.

Manufacture of xylenes using reformate

A method is provided for converting oxygenates, e.g., methanol, to olefins, e.g., ethylene and propylene, comprising contacting said oxygenates and an aromatics co-feed, e.g., xylenes, with a framework gallium-containing molecular sieve catalyst comprising pores having a size ranging from about 5.0 Angstroms to about 7.0 Angstroms, e.g., ZSM-5, under production conditions effective to produce olefins. A catalyst composition is also provided, comprising a ZSM-5 zeolite-bound ZSM-5 zeolite having a bound zeolite of framework Ga-containing zeolite having a Si/Ga molar ratio ranging from 5 to 500 and a binder of Ga-modified, e.g., Ga-exchanged and/or Ga-impregnated, zeolite having a Si/Ga molar ratio ranging from 5 to &#x221e;.

Production of light olefins from oxygenate using framework gallium-containing medium pore molecular sieve

A process is provided for the production of xylenes from reformate by reactive distillation. The process is carried out by methylating the benzene/toluene present in the reformate in a reactive distillation zone and under reactive distillation conditions to produce a resulting product having a higher xylenes content than the reformate. Greater than equilibrium amounts of para-xylene can be produced by the process.

Manufacture of xylenes by reactive distillation of reformate

A process for reforming wherein ethylbenzene formed during the reforming is converted to xylenes. The process is carried out by reforming a feed containing precursors of ethylbenzene with a reforming catalyst under conditions effective to reform said feed; wherein the reforming catalyst is contained in a reactor which contains a second catalyst effective under said conditions to convert ethylbenzene to xylenes. The resulting product contains reduced amounts of ethylbenzene and increased amounts of xylenes.

Process for producing reformate having increased xylenes content and reduced ethylbenzene content

There is provided a process for aromatics conversion by contacting a feed suitable for aromatics conversion under conversion condition and in the presence of a catalyst comprising ITQ-13. Examples of such conversion processes include isomerization of aromatic (xylenes) feedstock, disproportionation of toluene to benzene and xylenes, alkylation and transalkylation of aromatics, conversion of light paraffins and light olefins to aromatics, conversion of naphtha to aromatics, and conversion of alcohol to aromatics.

Aromatics conversion with ITQ-13

A process for reforming a hydrocarbon feed containing precursors of ethylbenzene, e.g., Cisoalkane and/or Cisoalkene precursors of ethylbenzene, that results in the formation of reduced amounts of ethylbenzene. The process is carried out in a catalytic reforming unit comprised of a plurality of operatively connected reactors comprising at least one lead reforming reactor and a tail reforming reactor. The process is carried out by reforming the feed in at least one lead reactor which contains a first reforming catalyst and a catalyst effective for converting ethylbenzene and further reforming the product of the lead reactor in the tail reactor that contains a second reforming catalyst.

Process for the production of reformate having reduced ethylbenzene content

A process is disclosed for selectively producing one or more aromatic compounds selected from benzene, toluene, para-xylene, meta-xylene, ortho-xylene, ethylbenzene and mixtures thereof from a feed containing C&#x2013;Chydrocarbons and/or C&#x2013;Calcohols. The feed is initially subjected to a chemical conversion step to increase the concentration of C&#x2013;Cparaffin and/or olefin precursors of said one or more aromatic compounds and then resulting precursor-enriched feed is then contacted with a dehydrocyclization catalyst under conditions of temperature and hydrogen partial pressure sufficient to effect dehydrocyclization of said paraffin and/or olefin precursors. A product rich in the desired aromatic compound(s) can then be recovered from the dehydrocyclization effluent.

Process for selectively producing aromatic compounds

There is provided a process for converting hydrocarbons using a catalyst comprising macrostructures having a three-dimensional network of particles comprised of porous inorganic material. The particles of the macrostructures occupy less than 75% of the total volume of the macrostructures and are joined together to form a three-dimensional interconnected network comprised of pores having diameters greater than about 20 &#x212b;. The macrostructures can be made by forming an admixture containing a porous organic ion exchanger and a synthesis mixture capable of forming the porous inorganic material; converting the synthesis mixture to the porous inorganic material; and removing the porous organic ion exchanger from the inorganic material.

Hydrocarbon conversion process and catalyst useful therein

A process for selectively producing para-xylene from a feedstock enriched in Cisoalkanes and/or isoalkenes is disclosed. The feed is contacted with Group VIII metal loaded molecular sieve catalyst of low acidity under dehydrocyclization conditions wherein the molecular sieve has a channel size ranging from about 5-8 Angstroms and a 10 to 12 membered ring structure containing at least two elements selected from the group consisting of Si, Al, P, Ge, Ga and Ti.

Reforming process for manufacture of para-xylene

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Houston, TX, United States of America

Xiaobing Feng