Pakal Technologies, LLC

Woytek Tworzydlo

Richard A Blanchard

Hidenori Akiyama

Vladimir Rodov

Paul McKay Moore

An insulated gate turn-off (IGTO) device, formed as a die, has a layered structure including a p+ layer (e.g., a substrate), an n&#x2212; epi layer, a p-well, trenched insulated gate regions formed in the p-well, and n+ regions between the gate regions, so that vertical NPN and PNP transistors are formed. The device may be formed of a matrix of cells or may be interdigitated. To turn the device on, a positive voltage is applied to the gate, referenced to the cathode. The cells further contain a vertical p-channel MOSFET, for rapidly turning the device off. The p-channel MOSFET may be made a depletion mode device by implanting boron ions at an angle into the trenches to create a p-channel. This allows the IGTO device to be turned off with a zero gate voltage while in a latch-up condition, when the device is acting like a thyristor.

Cell layouts for MOS-gated devices for improved forward voltage

A high power vertical insulated-gate switch is described that includes a parallel cell array having inner cells and an edge cell. The cells have a vertical npnp structure with a trenched field effect device that turns the device on and off. The edge cell is prone to breaking down at high currents. Techniques used to cause the current in the edge cell to be lower than the current in the inner cells, to improve robustness, include: forming a top n-type source region to not extend completely across opposing trenches in areas of the edge cell; forming the edge cell to have a threshold voltage of its field effect device that is greater than the threshold voltage of the field effect devices in the inner cells; and providing a resistive layer between the edge cell and a top cathode electrode electrically contacting the inner cells and the edge cell.

Cellular insulated gate power device with edge design to prevent failure near edge

An insulated gate turn-off (IGTO) device, formed as a die, has a layered structure including a p+ layer (e.g., a substrate), an n&#x2212; drift layer, a p-well, trenched insulated gates formed in the p-well, and n+ regions between at least some of the gates, so that vertical npn and pnp transistors are formed. A cathode electrode is on top, and an anode electrode is on the bottom of the substrate. The device is formed of a matrix of cells. To turn the device on, a positive voltage is applied to the gates, referenced to the cathode electrode. To direct high energy electrons away from a gate oxide layer on the sidewalls of the trenches, boron is implanted between the trenches so p+ regions are formed in the mesas of the less-doped p-well. The p+ regions break down during an over-voltage event before the p-well breaks down in the mesas.

Insulated gate turn-off device with designated breakdown areas between gate trenches

Enhancements to cell layout and fabrication techniques for MOS-gated devices

An insulated gate turn-off (IGTO) device, formed as a die, has a layered structure including a P+ layer (e.g., a substrate), an N&#x2212; epi layer, a P-well, vertical insulated gates formed in the P-well, and N+ regions between at least some of the gates, so that vertical NPN and PNP transistors are formed. A source/emitter electrode is on top, and a drain/cathode electrode is on the bottom of the substrate. The device is formed of a matrix of cells. To turn the device on, a positive voltage is applied to the gates, referenced to the source/emitter electrode. Some of the cells are passive, having gates that are either not connected to the active gates or having gates that are shorted to their associated N+ regions, to customize the input capacitance and lower the saturation current. Other techniques are described to form the passive cells.

Insulated gate turn-off device having low capacitance and low saturation current

An insulated gate turn-off (IGTO) device, formed as a die, has a layered structure including a p+ layer (e.g., a substrate), an n&#x2212; epi layer, a p-well, vertical insulated gate electrodes formed in the p-well, and n+ regions between the gate electrodes, so that vertical npn and pnp transistors are formed. The device is formed of a matrix of cells. To turn the device on, a positive voltage is applied to the gate electrodes, referenced to the cathode. To speed up the removal of residual electrons in the p-well after the gate electrode voltage is removed, a p+ region is added adjacent the n+ regions, and an n-layer is added below the p+ region. The cathode electrode directly contacts the p+ region and the n+ regions. During turn-off, the p+ region provides holes which recombine with the residual electrons to rapidly terminate the current flow.

Insulated gate turn-off device with hole injector for faster turn off

A high power vertical insulated-gate switch is described that includes an active region, containing a cell array, and a surrounding termination region. The termination region is for at least the purpose of controlling a breakdown voltage and does not contain any switching cells. Assuming the anode is the silicon substrate (p-type), it is desirable to have good hole injection efficiency from the substrate in the active region in the device's on-state. Therefore, the substrate should be highly doped (p++) in the active region. It is desirable to have poor hole injection efficiency in the termination region so that there is a minimum concentration of holes in the termination region when the switch is turned off. Various doping techniques are disclosed that cause the substrate to efficiency inject holes into the active region but inefficiently inject holes into the termination region during the on-state.

Insulated gate power devices with reduced carrier injection in termination area

An insulated gate turn-off (IGTO) device, formed as a die, has a layered structure including a p+ layer (e.g., a substrate), an n&#x2212; epi layer, a p-well, vertical insulated gate regions formed in the p-well, and n+ regions between the gate regions, so that vertical NPN and PNP transistors are formed. The device is formed of a matrix of cells. To turn the device on, a positive voltage is applied to the gate, referenced to the cathode. The cells further contain a vertical p-channel MOSFET, for shorting the base of the NPN transistor to its emitter, to turn the NPN transistor off when the p-channel MOSFET is turned on by a slight negative voltage applied to the gate. This allows the IGTO device to be more easily turned off while in a latch-up condition, when the device is acting like a thyristor.

Insulated gate turn-off device with turn-off transistor

An insulated gate turn-off (IGTO) device, formed as a die, has a layered structure including a p+ layer (e.g., a substrate), an n&#x2212; epi layer, a p-well, vertical insulated gate electrodes formed in the p-well, and n+ regions between the gate electrodes, so that vertical npn and pnp transistors are formed. The device is formed of a matrix of cells. To turn the device on, a positive voltage is applied to the gate electrodes, referenced to the cathode. The cells further contain a vertical p-channel MOSFET, for shorting the base of the npn transistor to its emitter, to turn the npn transistor off when the p-channel MOSFET is turned on by a slight negative voltage applied to the gate. The p-channel MOSFET includes a Schottky source formed in the top surface of the npn transistor emitter.

Insulated gate turn-off device with turn-off Schottky-Barrier MOSFET

An insulated gate turn-off (IGTO) device has a PNPN layered structure so that vertical NPN and PNP transistors are formed. Trench gates are formed extending into the intermediate P-layer. The device is formed of an array of cells. A P-channel MOSFET, having a trenched gate, is formed in some of the cells. The control terminal of the IGTO device is connected to the insulated gates of all cells, including to the gate of the P-channel MOSFET, and to the intermediate P-layer. To turn the device on, a positive voltage is applied to the control terminal to turn on the NPN transistor by forward biasing its base-emitter. To turn off the IGTO device, a negative voltage is applied to the control terminal to turn on the P-channel MOSFET to short the NPN base to its emitter.

Insulated gate power device using a MOSFET for turning off

An insulated gate turn-off thyristor has a layered structure including a p+ layer (e.g., a substrate), an n&#x2212; layer, a p-well, vertical insulated gate regions formed in the p-well, and n+ regions between the gate regions, so that vertical NPN and PNP transistors are formed. Some of the gate regions are first gate regions that only extend into the p-well, and other ones of the gate regions are second gate regions that extend through the p-well and into the n&#x2212; layer to create a vertical conducting channel when biased. The second gate regions increase the beta of the PNP transistor. When the first gate regions are biased, the base of the NPN transistor is narrowed to increase its beta. When the product of the betas exceeds one, controlled latch-up of the thyristor is initiated. The distributed second gate regions lower the minimum gate voltage needed to turn on the thyristor.

Dual depth trench-gated mos-controlled thyristor with well-defined turn-on characteristics

A lateral insulated gate turn-off (IGTO) device includes an n-type layer, a p-well formed in the n-type layer, a shallow n+ type region formed in the well, a shallow p+ type region formed in the well, a cathode electrode shorting the n+ type region to the p+ type region, at least one trenched gate extending through the n+ type region and into the well, a p+ type anode region laterally spaced from the well, and an anode electrode electrically contacting the p+ type anode region. The structure forms a lateral structure of NPN and PNP transistors, where the well forms the base of the NPN transistor. When a turn-on voltage is applied to the gate, the p-base has a reduced width, resulting in the beta of the NPN transistor increasing beyond a threshold to turn on the IGTO device by current feedback.

Lateral insulated gate turn-off devices

An insulated gate turn-off thyristor, formed as a die, has a layered structure including a p+ layer (e.g., a substrate), an n&#x2212; layer, a p-well, vertical insulated gate regions formed in the p-well, and n+ regions between the gate regions, so that vertical NPN and PNP transistors are formed. The thyristor is formed of a matrix of cells. Due to the discontinuity along the edge cells, a relatively large number of holes are injected into the n&#x2212; epi layer and drift into the edge p-well, normally creating a higher current along the edge and lowering the breakover voltage of the thyristor. To counter this effect, the dopant concentration of the n+ region(s) near the edge is reduced to reduce the NPN transistor beta and current along the edge, thus increasing the breakover voltage. Alternatively, a deep trench may circumscribe the edge cells to provide isolation from the injected holes.

Active edge structures providing uniform current flow in insulated gate turn-off thyristors

Methods and systems for a gate-controlled thyristor which switches between narrow-base operation in the ON state and wide-base operation in the OFF state, and which can only sustain latch-up in the narrow-base ON state.

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Woytek Tworzydlo