Esko-graphics Imaging Gmbh

Esko Software Bvba

Esko Software Bv

Esko-graphics A/s

Baasel Scheel Lasergraphics Gmbh

Wolfgang Sievers

Thomas Klein

Pascal Thomas

Peter Morisse

Jörg Wolterink

Thomas Hänsel

Joachim Scheele

Klaus Walter Arlt

Jürgen Andresen

Robert Bruce

Karsten Stubbe-Thierer

Frank Grewling

Christian Greve

Thomas Hansel

Jorg Wolterink

Thomas HÄNSEL

A plate processing line and methods for producing a flexographic printing plate. An imaging station applies image information to a first plate. A first exposure station cures the first plate. One or more of water, a solvent, and/or a thermal process is further applied to the first plate. A drying station or an after-exposure station is configured to expose the plate to further radiation. A feeding station is configured to feed the first plate cured by the exposure station and a second plate cured by a second exposure station to the processing station. A transportation cart may transport the plate between the first or second exposure stations and the processing station.

Process and apparatus for feeding a flexographic printing plate processor

Methods, systems, and non-transitory memory media embodying computer readable instructions for minimizing voids in front of a trailing edge of a solid rendition or linework print region printed using a photocurable flexographic printing plate having a printing surface corresponding to information in an image file. At least one solid rendition or linework image region corresponding to the solid rendition or linework print region has a pattern of 'on' and “off” single pixels that correspond to openings formed by an imager in a mask layer of the plate. Micro-screen openings in an edge region of the solid rendition or linework mask region are imaged with a different size than micro-screen openings in a center region of the solid rendition or linework mask region.

System and method for mitigating trailing edge voids in flexo printing

A printing plate includes a defined image area having a microstructure pattern. The microstructure pattern is defined by a plurality of rows each having a plurality of diagonal oriented elevated line segments having orientations alternating between a positive angle in one row and a negative angle in an adjacent row, wherein each line segment has a first end aligned with a middle portion of and spaced apart from a first line of a first adjacent row and a second end aligned with a middle portion of and spaced apart from a second line of a second adjacent row. Processes, computer readable media programmed with instructions for performing the processes, and tools for making the printing plate are also described.

Herringbone microstructure surface pattern for flexographic printing plates

A system for preparing a photopolymer printing plate includes exposure unit comprising a plurality of UV light emitting diodes (UV LEDs), a holder comprising a UV translucent material configured to receive the printing plate, and a controller configured to activate the plurality of UV LEDs. The UV LEDs include a plurality of stationary back UV LEDs configured to emit UV radiation toward the non-printing back side of the printing plate through the holder with the printing plate disposed in a stationary position on the holder, the plurality of stationary back UV LED sources together defining at least one back array having a collective irradiation field covering an area at least coextensive with the lateral length and lateral width of the plate.

Printing plate imaging and exposure apparatus and method

A process for creating a mask for making a printing plate from an unexposed flexographic plate having a masking layer. The process includes providing image information as a first screen having a first plurality of pixels and defining openings in the masking layer in accordance with the image information by superimposing on at least a portion of the image information a base pattern of equally sized spots. Each spot corresponds to an imaged discrete element represented on the mask and has a size corresponding to a smallest discrete element formed on the mask. The spots in the base pattern are aligned in horizontal rows and columns having a non-zero spacing between adjacent rows and columns. In at least a portion of the mask, a size for forming each imaged discrete element is selected such that each set of four neighboring imaged discrete elements has a non-imaged discrete area centered therebetween.

Method for smoother tonal response in flexographic printing

Apparatus, method, and system for exposing a photosensitive printing plate to radiation, including a plurality of LED point sources configured to emit UV light. The plurality of LED point sources in at least one of a front side set or back side set are controllable in subsets smaller than an entirety of the collective irradiation field corresponding to the respective set. A holder receives the printing plate in a stationary position to receive incident radiation and a controller is configured to control the plurality of LED source subsets. A first LED point source subset is configured to be controlled at a first intensity differing by a factor relative to a second intensity of a second LED point source subset to give the radiation emitted by the respective set an intended degree of homogeneity.

Method and apparatus for exposure of flexographic printing plates using light emitting diode (LED) radiation sources

A combined radiation and functional layer application system includes one or more radiation sources and a commonly located functional layer application unit configured to dispose a functional layer over the surface of a fixed target ahead of the radiation sources during relative motion between the target and the radiation sources/application unit. System and method embodiments include those in which the target is stationary or moving, and embodiments in which the functional layer is applied as a liquid or as a solid laminate. Embodiments relate to application of an oxygen-blocking layer of a printing plate prior to exposure to actinic radiation. Certain solid laminate embodiments include a two-roll system for positioning the laminate for cutting adjacent a trailing edge of the plate.

Systems and methods for combined radiation and functional layer application

A finished flexo plate with printing dots and non-printing indicia. The printing dots have an elevation above the plate floor sufficient to transfer ink to a substrate in a printing step, whereas the non-printing indicia are configured for persistent readability relative to the plate floor but have a height relative to the plate floor insufficient to transfer ink to the substrate in the printing step. The non-printing indicia define a pattern of alphanumeric characters, non-text graphics, or a combination thereof, and are disposed on the plate floor in the form of areas of presence and absence of polymer defined by structures formed of microdots, each microdot having an elevation relative to the plate floor lower than a printing height.

Flexographic printing plate with persistent markings

Systems and processes for making a flexo plate, and plates made thereby. Non-printing indicia defined by areas of presence and absence of polymer in the plate floor are readable downstream of the washing or other non-cured-polymer-removal step but do not print in the printing step. The non-printing indicia may define a repeating pattern of alphanumeric characters, non-text graphics, or a combination thereof.

System and process for persistent marking of flexo plates and plates marked therewith

A process for constructing a printing plate by successively depositing a plurality of n layers of photopolymer on a substrate, curing each layer 1 through (n-m) using a wide area radiation source, and selectively curing layers (n-m+1) to layer n using a small area radiation source modulated in accordance with a desired image to be printed by the printing plate. Non-cured polymer is removed from layers (n-m+1) to n, and all of the layers are further cured with a detacking area radiation source. Also disclosed is a system for constructing a printing plate by additive manufacturing, including a printing assembly and means for providing relative motion between the substrate and the printing assembly. The assembly comprises one or more ink jet print heads, at least one wide area radiation source, and the small area radiation source.

Additive plate making system and method

A printing plate having a printing surface for receiving ink, including a defined area of an image intended to print with ink and a surface pattern applied to the defined area. The surface pattern includes a plurality of rows each having a plurality of diagonally oriented line segments, each line segment corresponding to an ink-carrying relief structure in a raised area of the plate, the plurality of diagonally oriented line segments having orientations alternating between a positive angle in one row and a negative angle in an adjacent row, wherein each line segment has a first end aligned with a middle portion of and spaced apart from a first line of a first adjacent row and a second end aligned with a middle portion of and spaced apart from a second line of a second adjacent row.

System and method for obtaining a uniform ink layer

Systems and processes for making a flexo plate, and plates made thereby. Non-printing indicia defined by areas of presence and absence of polymer in the plate floor created using microdots imaged during a LAMS layer imaging step are readable downstream of the washing or other non-cured-polymer-removal step but not to print in the printing step. The non-printing indicia may define a repeating pattern of alphanumeric characters, non-text graphics, or a combination thereof. A difference in growth of plate structures corresponding to different types of microdots may be used for characterizing processing conditions.

Systems and methods for making a flexo plate, and plates, machines, readers, and computer readable media for use therewith. In the system, a plurality of processing machines, each configured to perform one or more process steps in a workflow, includes a controller, a variable operating parameter controlled by the controller, and a reader configured to read machine-readable indicia on the flexo plate. The machine-readable indicia (e.g. bar code, RFID tag, text) is configured for persistent readability downstream of washing (and cutting) steps, without printing in the printing step. The indicia may embody information including at least a plate identifier and instructions corresponding to the at least one variable operating parameter for each of the processing machines or information corresponding to an address in computer storage where the information resides.

Method for persistent marking of flexo plates with workflow information and plates marked therewith

A method of creating a bitmap for a printing plate, including defining an area of an image intended to print with a solid color, applying a halftone screen to the defined solid color area, and creating the bitmap embodying the halftone screen in the defined solid color area. The halftone screen pattern includes a plurality of dashes with a plus or minus 45-degree orientation, a plus or minus 135-degree orientation, or a combination of two or more plus or minus 45-degree and 135-degree orientations. Each dash or component dash thereof has a same number of two or more adjacent touching pixels in length and a number of one or more adjacent touching pixels in width, or the dashes are orthogonally arranged in rows and columns, or a combination thereof. Masks, plates, processes for making them, and print methods using the bitmaps are also described.

Growing community of inventors

Kremperheide, Germany

Wolfgang Sievers