James R. Glidewell Dental Ceramics, Inc.

Wolfgang Friebauer

Robin A Carden

Rodolfo Castillo

Christopher J Kirkland

Robert Ryan Solorzano

Chunlin He

Kenneth E Knapp

Steven M Maginnis

A custom oral device is provided that fits on the maxillary or mandibular arch of a wearer. The oral device comprises a tray that corresponds with the shape and size of a wearer's oral anatomy. A soft liner is disposed within an occlusal channel of the tray having an upper surface that comprises an impression having features that correspond to at least a portion of the wearer's dentition and in which the wearer's teeth align. An apparatus and a method for making the custom oral device are provided.

Oral device, manufacturing apparatus and methods of making the same

Unlike conventional dental ceramic powder made by grinding, dental ceramic nanocrystals are formed by vaporization into individual particles. Tetragonal zirconia particles thus formed are not broken into pieces, and so do not transform to weaker monoclinic zirconia and weaker sintered products. The particles created by this approach can be much smaller, and dental prostheses sintered from this powder can be stronger and more realistic. For instance, the smaller size of sintered tetragonal zirconia crystals increases optical translucence by reducing scattering from birefringence, and the small average particle size and tight distribution of sizes and shapes can essentially eliminate pores in a sintered product. Cylindrical and spherical particles can be manufactured by this approach, whereas prior art dental ceramic particles were generally neither. In addition to tetragonal zirconia, various dental ceramic particles and powders can be made by this approach, which can be used to form various sintered dental prostheses.

Nano-crystalline dental ceramics

Growing community of inventors

Costa Mesa, CA, United States of America

Wolfgang Friebauer