Monotony.ai, Inc.

Wilson J Mefford

Jesse Sielaff

Benjamin D Bixby

Samuel Duffley

Elliot Sinclair Pennington

Stuart Eric Schechter

Madeline R Hickman

Samuel M Felton

Marissa A Bennett

Ross O Schlaikjer

Kevin M LeBlanc

Carter J Ithier

Gabriella McLellan

Laura E Schwartz

Noa More Rensing

Hannah S Siemens

John Appleberry

Devices, systems, and methods for autonomously shuffling a plurality of platters through a plurality of tiered folding bays are described. Each of the platters includes a platter coupling, and the plurality of tiered folding bays each include a bidirectionally driven receiving coupling, at least one of a sliding folding rod and blade, and a lifting mechanism configured to separate the platter coupling from the receiving coupling. The system includes a loading elevator for loading a platter and unfolded laundry article disposed thereon into a bay, and an unloading elevator for lowering a platter and a folded laundry article thereon to an unloading station for handing off to packing. A return conveyor returns each emptied platter to a repositioning station for receiving another spread laundry article for folding. The loading elevator, unloading elevator and each of the plurality of folding bays includes a pair of driven conveyors for transferring platters.

Autonomous tiered laundry folding devices, systems, and methods of use

Systems for autonomously batching a plurality of separated laundry articles into sorted loads for washing and drying are described. For example, each one of a plurality of collection bins is configured to receive a sorted load of separated articles including at least one common one of one or more washing and drying characteristics. A plurality of conveyors are configured to receive thereon the bins and position one bin into a loading position adjacent to an exit orifice of a sorting surface. At least one sensor disposed at least one of on, adjacent to, and within the surface is configured to detect the washing and drying characteristics. A controller in operable communication with a drive of the plurality of conveyors and the at least one sensor is configured to instruct the conveyors to move the bins to batch each separated laundry article into a bin matching the washing and drying characteristics.

Robotic laundry sorting devices, systems, and methods of use

A device for autonomously folding a plurality of laundry article types to a plurality of combinable target rectangle sizes includes a rotatable platform configured to receive a laundry article on a surface thereof and at least one elongation configured to fold the laundry article on the platform to one of the combinable target rectangle sizes. Each of the plurality of combinable target rectangle sizes are configured to fit alone or in side by side stacking positions within a container. At least one sensor is configured to detect the laundry article on the rotatable platform. A controller in operable communication with the at least one elongation, a drive of the rotatable platform, and the at least one sensor is configured to instruct at least one of the drive of the rotatable platform to rotate the platform and the elongation to fold the laundry article at one or more fold lines.

Autonomous laundry folding devices, systems, and methods of use

A robotic system includes a movable platform disposed at a bottom of a work volume, the movable platform being configured to transit outside the work volume, at least three lifters disposed about a perimeter of the work volume, two or more sensors disposed at fixed locations about the work volume, and a memory including a neural network. A controller is in operative communication with the memory, the two or more sensors, and the lifters. The controller is configured to receive output signals from the two or more sensors, determine, based processing on the received signals with the neural network, whether the deformable laundry article suspended by two lifters is repositioned, and instruct, based on a determination of the deformable laundry article being repositioned, the lifters to lower the repositioned deformable laundry article onto the movable platform.

Robotic laundry devices and methods of use

An autonomous racking system for use with a mobile delivery vehicle includes an array of flow racks configured to receive thereon a plurality of containers each of which associated with a single customer and a plurality of pushers configured to push each one of the containers past a front end of the array. An elevator abuts the front end of the array to receive one or more containers from at least one of the array and a vehicle side access portal, and to deliver one or more containers to one or more of the plurality of flow racks from the portal. The elevator comprises a plurality of loading pushers configured to push a container off of the movable carriage and onto the array. A controller is operable communication with a plurality of pusher drives, an elevator drive motor, and one or more elevator position sensors.

Autonomous multi-tier racking and retrieval system for delivery vehicle

Devices, systems, and methods for autonomously packing unfolded laundry articles into a box are described. The system includes a box configured to receive the laundry articles, a movable surface for receiving the box, and at least one actuator for imparting at least one of a shaking, twisting, vibrating, oscillating, shushling, and tilting motion to the box. A plunger is configured to compress the articles within the box and at least one sensor is configured to detect that the mass of articles is flattened and substantially level across a top surface. A controller in communication with drive motors, actuators, and at least one sensor is configured to determine whether the articles are flattened sufficiently for delivery to a packing station for receipt of folded laundry articles placed atop the plurality of unfolded laundry articles.

Autonomous devices, systems, and methods for packing unfolded laundry articles

Devices, systems, and methods for autonomously separating and sorting a plurality of individual articles from a pile of laundry articles into two or more sorted loads for washing are described. For example, an autonomous sorting and separating system includes a stationary surface configured to receive thereon at a first location the pile of laundry articles. A plurality of actuatable grippers are disposed at spaced apart positions adjacent the stationary surface and comprise a first actuatable gripper configured to grasp, hoist, and deposit at a second location at least one of the plurality of individual articles within reach of a second actuatable gripper. A terminal gripper comprising at least one of the second actuatable gripper and another actuatable gripper is configured to release an individual article into one of the two or more sorted loads. At least one controller is in operable communication with the grippers.

Devices, systems, and methods for autonomously separating a mass of clean laundry into single articles for folding and/or packing include autonomous separating device. The device includes a platform including a plurality of sequential work volumes and a stationary floor extending between an inlet end and an outlet end of the platform, a plurality of arms disposed in series along the platform for rotating, tilting, extending, and retracting a terminal gripper of each arm into an associated work volume for grabbing at least one of a plurality of laundry articles and passing the at least one laundry article to an adjacent work volume for grasping and hoisting by an adjacent arm. The device includes a bin, platform, conveyor and/or repositioning robot adjacent the outlet end for receiving each single article one at a time as each separate article passes beyond the outlet end.

Robotic laundry separating and repositioning devices, systems, and methods of use

A device for autonomously folding a deformable article includes a rotatable platform configured to receive the deformable article and at least one movable elongation in operable communication with at least one elongation drive. The at least one movable elongation is configured to raise and lower from the surface of the rotatable platform, move parallel to the surface, and manipulate the deformable article to thereby fold the deformable article at one of the one or more fold lines. The device includes a table drive configured to rotate the rotatable platform about a central axis such that the at least one elongation aligns with one of the one or more fold lines, and at least one sensor configured to detect the deformable article position and orientation on the rotatable platform. A controller is in operable communication with the at least one elongation drive, the table drive, and the at least one sensor.

Devices, systems, and methods for autonomously sorting dirty laundry articles into batched loads for washing are described. For example, an autonomous sorting system includes an enclosed channel including a stationary floor extending between an inlet end and an outlet end of the channel, a plurality of arms disposed in series along the enclosed channel for selectively grasping at least one of the plurality of deformable articles in sequence. The system includes an outlet orifice adjacent the outlet end through which each separated deformable article exits the enclosed channel upon release by the terminal gripper of the one of the plurality of arms, and one or more conveyors disposed adjacent the outlet end configured for receiving thereon a plurality of bins for collecting for washing together two or more articles of the plurality of deformable articles released through the outlet orifice having a common sensor-detected one or more characteristics.

Devices, systems, and methods for repositioning a deformable laundry article are described. For example, a robotic device includes a conveyor configured to transfer the deformable laundry article outside of a work volume, two or more lifters including grippers individually anchored about the perimeter of the work volume, two or more sensors disposed at fixed locations about the work volume, and a memory storing data indicative of repositioned deformable laundry articles. A controller is in operative communication with the memory, the two or more sensors, and the two or more lifters. The controller is configured to receive a signal from the sensors, identify grip points on the deformable laundry article suspended above the conveyor, instruct a lifter to grip and lift an identified grip point to the suspension height, determine whether the deformable laundry article is repositioned, and instruct the lifters to lower the repositioned deformable laundry article onto the conveyor.

Devices, systems, and methods for autonomously folding a deformable laundry article are described. A folding device includes a rotatable platform configured to receive the article. A rotatable blade is suspended above the surface and a clamp rod is disposed parallel to a longitudinal axis of the blade. The clamp rod is configured to raise and lower from a surface of the rotatable platform, slidably move parallel to the surface, and clamp the deformable article to the surface in a lowered position. The blade is configured to raise and lower from the surface of the rotatable platform, slidably move parallel to the surface, slide under an unclamped portion of the article, lift the unclamped portion above the clamp rod, pass the unclamped portion over the clamp rod, and lower the free end to a resting position atop another portion of the article to fold the article.

Devices, systems, and methods for autonomously sorting dirty laundry articles into batched loads for washing are described. For example, an autonomous sorting device includes an enclosed channel including a plurality of sequential work volumes and a stationary floor extending between an inlet end and an outlet end of the channel, a plurality of arms disposed in series along the enclosed channel for rotating, tilting, extending, and retracting a terminal gripper of each arm into an associated work volume for grabbing at least one of a plurality of deformable dirty laundry articles and passing the at least one deformable laundry article to an adjacent work volume for grasping and hoisting by an adjacent arm. The device includes an inlet orifice for receiving the dirty laundry articles into the enclosed channel and an outlet orifice adjacent the outlet end through which each separated deformable article exits the enclosed channel into sorting bins.

Devices, systems, and methods for autonomously folding a deformable laundry article are described. A folding device includes a rotatable platform configured to receive the article. A clamp rod raises and lowers from a surface of the platform and slidably moves parallel to the surface. A clamp drive is configured to operate the clamp rod to clamp the article to the surface. A table drive rotates the platform such that the clamp rod aligns with a fold line for the deformable article. A movable sweep rod disposed parallel to the clamp rod raises and lowers from the surface of the rotatable platform, slidably moves parallel to the surface, slides under an unclamped portion of the article, lifts the unclamped portion above the clamp rod, passes the unclamped portion over the clamp rod, and lowers the free end to a resting position atop another portion of the article.

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Somerville, MA, United States of America

Wilson J Mefford