Basf Corporation

Basf Corproation

Willis M King

Andrew M Coons, Iii

Melvin R Thompson

Leonard C Vickery, Jr

Joe B Dickerson

Donald E Wright

Hugh G Harrelson

Patrick C Smith

Jerry M Whitfield

Carl D Sanford

George E Potter

Roy E Chester

Ian Wolstenholme

Leroy Boseman

Myles W Sterling

Individual differently colored or colorable feed filament ends are withdrawn from respective creel-mounted packages and passed through a separation guide. The separation guide serves to 'normalize' the filament end-to-end positions and tensions. That is, the separation guide will cause the individual feed ends to be in specific predetermined positions relative to the other feed ends regardless of the position of the package on the creel. In addition, the separation guide will effectively cause a short length of each feed end to be parallel to, and separated by a substantially uniform distance from, corresponding lengths of the other feed ends. This parallel alignment of individual end lengths and the substantially uniform filament end-to-end positioning thereby imparts substantially uniform tensions on the feed ends while substantially maintaining their respective positions in the combined yarn product relative to one another. The position- and tension-normalized feed ends are thereafter immediately passed from the separation guide to an interlacer. The interlacer serves to positionally lock the combined feed filaments to one another so that substantially no filament end migration will ensue as the combined yarn is further processed (e.g., during downstream draw-texturing operations).

Methods and systems for forming multi-filament yarns having improved

Described are a multifilamentary yarn composed of a plurality of periodically interlaced synthetic polymeric filaments which is characterized by regular node spacing and a yarn harshness of less than about 100 and an apparatus and process for making the same.

Soft node air entangled yarn and method of production

Multiple (at least two) differently colored or colorable feed yarns are fed from their respective yarn packages to a multi-position interlacer manifold assembly. The feed yarns are maintained separate and apart from one another and are passed in this separated state through individual interlacer jets associated with the interlacer manifold assembly. The individual yarns are thereafter conveyed to a conventional yarn processing system (e.g., an apparatus known colloquially in the art as a 'Gilbos' apparatus) where they are entangled with one another to provide a finished yarn in which the individual yarn components remain substantially coherent throughout the finished yarn. The individual interlaced yarns thus become entangled with one another when subjected to the yarn processing system without substantial inter-yarn blending or commingling occurring (which blending or commingling would thereby cause the constituent yarns to become nearly indistinguishable from one another). That is, each of the interlaced feed yarns will retain substantially its individual coherent identity in the final entangled yarn product so that its associated color is capable of being visually perceived along the length of the yarn--i.e., as color 'pixels' in the yarn.

Continuous filament yarn with pixel color effect

The process includes the sequential steps of supplying in a separated side-by-side parallel relationship to a yarn drawing apparatus first multifilament feed yarn and second multifilament feed yarn which are differently colored or colorable with respect to each other; drawing the first feed yarn and the second feed yarn in the yarn drawing apparatus while keeping the first feed yarn and the second feed yarn in a relatively parallel relationship and separate from each other; making a bundle from the first drawn feed yarn and the second drawn feed yarn by simultaneously imparting false twist to the drawn first feed yarn and the drawn second feed yarn without commingling the first and second drawn feed yarns; and texturing the bundle without commingling to make a nontwisted, noncommingled singles yarn displaying two distinct unblended colors.

Process for making multicolor multifilament non commingled yarn

Moresque or berber continuous filament yarn is prepared by supplying a first group of continuous filaments to a first entangling zone where harsh nodes are created so that the first group has a yarn harshness of at least about 200. One or more other groups of continuous filaments, which are differentially precolored or dyeable with respect to the first group, are joined to the first group and interlaced sufficiently to cohere all groups of continuous filaments without blending with the tightly interlaced first group. The finished yarn has node harshness less than 100.

Highlighted non-blended continuous filament carpet yarn

An apparatus for preparing regular soft nodes in multifilamentary yarns composed of synthetic polymeric filaments includes at least two interlacers, each having a separate yarn passageway. The passageways are arranged in series so that each interlacer operates independently of the other on yarn traveling consecutively through each interlacer and so that yarn tension does not exceed 100 grams per 1000 denier.

Growing community of inventors

Anderson, SC, United States of America

Willis M King