Duracell Inc.

The Gillette Company

Gte Products Corporation

Gte Government Systems Corporation

Other

Texas Instruments Corporation

Yardney Technical Products, Inc.

William T McHugh

Franz Goebel

Viet H Vu

Jane A Blasi

Lucien Paul Fontaine

Robert J Pinault

Gary M Searle

Reynald Cantave

Bhupendra Kanchanial Patel

Peter Bayard Harris

Jeffrey S Hewes

Alex Kaplan

Robert A Scalisi

John E Barnes

Michael McDermott

Paul Cheeseman

Robert Theriault

Jeffrey Poirier

Yelena Kouznetsova

Fred Joseph Berkowitz

Alexander Kaplan

David C Batson

Sean A Sargeant

Robert A Yoppolo

Steven K Sullivan

Harry T Roman

Marian Wiacek

Gerard H Boyle

Gerald E Gore

William J Wandeloski

Christopher L DePalma

Gary K Maus

Jaskaran Dhaliwal

Vance Roger Shepard

John Gidney

Ernesto Figueira

Jack J Greenfeder

Joshua Greenfeld

Melvin C Hinton

Anthony Parsio

Ian Rintel

Jake Vogelaar

Lance E Cambra

Reynald A Cantave

Stephen S Johnson

Geoffrey J Paquin

Jerry Lewis

Joseph Barry, Jr

David J Lubliner

A battery includes a can having a rectangular or triangular cross section, the can having a closed end and an open end, a cathode in the can, an anode in the can, a separator between the cathode and the anode, and a seal assembly attached to the open end of the can.

Battery and method of making a battery

A primary lithium cell having a wound electrode assembly. The electrode assembly comprises an anode comprising lithium, a cathode comprising a manganese dioxide and an electrolyte permeable separator therebetween. The electrode assembly comprises a cathode sheet, an anode sheet and electrolyte permeable separator sheet therebetween. The sheets are wound into a spiral roll. An exposed edge of each revolution of the separator sheet is then heat treated, for example, by applying a heated platen thereto to mold said exposed edge into a continuous separator membrane. The continuous separator membrane, so formed, covers and seals off said edge of adjacent revolutions of the cathode sheet and thus provides electrical insulation therefor. The electrode assembly can then be inserted into the cell casing so that the continuous separator membrane abuts a surface of the casing and provides electrical insulation between the casing and the wound cathode sheet. This reduces the total amount of electrical insulation needed between the cell casing and wound electrodes and thereby frees up void volume which can be used for additional active material, for example, by making the anode and cathode sheets wider.

Lithium cell with heat formed separator

A zinc/air button cell having an adhesive sealant applied to a portion of the inside surface of the cell's cathode casing. The adhesive sealant can be applied to the inside surface of a recessed annular step surrounding the cell's positive terminal on the cathode casing. The adhesive is preferably applied in a pattern which conforms to the shape of the annular recessed step. An electrolyte barrier sheet, preferably of Teflon, can be applied to the adhesive pattern on the inside surface of said recessed step, preferably so that the adhesive bonds the edge of the barrier sheet to the step. The adhesive prevents electrolyte from leaking from the cell. The adhesive is applied preferably by preparing a plate having a desired pattern etched thereon, filling the etching in the plate with an adhesive mixture, applying a silicon pad to the etching to transfer the adhesive pattern to the pad, then applying the pad to the inside surface of the cathode casing step to transfer the adhesive pattern thereto. The adhesive is preferably a solvent based mixture comprising a polyamide.

Zinc/air cell

A battery cartridge includes a casing, a battery in the casing, and a slide moveably engaged with the casing. The battery has an opening, and the slide has an opening alignable with the opening of the battery.

Battery system

A current interrupt assembly for electrochemical cells is disclosed. The current interrupter assembly may be a self-contained, sealed unit which may be separately inserted into the cell during cell construction. Several current interrupt assemblies may be inserted in the cell. The current interrupter assembly has particular utility for thin rechargeable cells and when inserted in the cell forms a portion of the electrical pathway between a cell electrode and corresponding terminal. The current interrupt mechanism comprises a thin thermally responsive member preferably comprising a disk of a shape memory metal alloy having a curved surface. When cell temperature exceeds a predetermined value the disk deflects to cause a break in the electrical pathway within the assembly. The assembly may include therein a flexible electrically conductive member which forms a part of the electrical pathway within the assembly and which is physically responsive to deflection of the thermally responsive member. The assembly may also include a pressure actuated diaphragm which may form a portion of the assembly housing. When the cell internal pressure exceeds a predetermined level the diaphragm deflects causing a break in the electrical pathway within the assembly, thereby shutting down the cell.

Current interrupter for electrochemical cells

A current interrupt mechanism for electrochemical cells is disclosed. A thermally activated current interrupt mechanism is integrated into an end cap assembly for an electrochemical cell. The thermally responsive mechanism preferably includes a free floating bimetallic disk or shape memory alloy member which deforms when exposed to elevated temperature causing a break in an electrical pathway within the end cap assembly. This prevents current from flowing through the cell and effectively shuts down an operating cell. The thermally responsive mechanism may include a heat producing electrical resistance means, preferably a Zener diode, to enhance thermal sensitivity. The end cap assembly may include a pressure responsive mechanism which ruptures when there is extreme gas pressure buildup. Gas is allowed to escape from the cell interior to the external environment through a series of vent apertures within the end cap assembly.

A current interrupt assembly for electrochemical cells is disclosed. The current interrupter assembly may be a self-contained, sealed unit which may be separately inserted into the cell during cell construction. Several current interrupt assemblies may be inserted in the cell. The current interrupter assembly has particular utility for thin rechargeable cells and when inserted in the cell forms a portion of the electrical pathway between a cell electrode and corresponding terminal. The current interrupt mechanism comprises a thin thermally responsive member preferably comprising a disk of a shape memory metal alloy having a curved surface. The current interrupt mechanism may include a heat producing electrical resistance means, preferably a Zener diode in proximity to the thermally responsive member. When cell temperature exceeds a predetermined value the disk deflects to cause a break in the electrical pathway within the assembly. The assembly may include therein a flexible electrically conductive member which forms a part of the electrical pathway within the assembly and which is physically responsive to deflection of the thermally responsive member. The assembly may also include a pressure actuated diaphragm which may form a portion of the assembly housing. When the cell internal pressure exceeds a predetermined level the diaphragm deflects causing a break in the electrical pathway within the assembly, thereby shutting down the cell.

An electrochemical cell is disclosed, having a sealed prismatic housing with two opposing, internal side surfaces defining therebetween an internal cavity having width and length. One of the side surfaces defines a convex arc, and the other of the side surfaces has a center portion opposing the convex arc of the one side surface, and features extending toward the one side surface and straddling the convex arc. An electrode stack is contained within the internal cavity of the housing, having positive and negative electrode sheets arranged in face-to-face relation. The electrode stack is arranged between the side surfaces of the housing such that the stack is retained between the one side surface and the extending features of the other side surface, and deflected to follow the convex arc to maintain contact pressure between the positive and negative electrode sheets. The stack is thus stretched across an inwardly crowned surface of the housing. The invention can, by maintaining good intersheet contact pressure within the stack, provide good overall active material utilization (for high cell capacity) and can help to inhibit housing distension of cells with broad sides. Methods of construction are also disclosed.

Prismatic cell construction

A current interrupt mechanism for electrochemical cells is disclosed. A thermally activated current interrupt mechanism is integrated into an end cap assembly for an electrochemical cell. The thermally responsive mechanism preferably includes a free floating bimetallic disk or shape memory alloy member which deforms when exposed to elevated temperature causing a break in an electrical pathway within the end cap assembly. This prevents current from flowing through the cell and effectively shuts down an operating cell. The end cap assembly may include a pressure responsive mechanism which ruptures when there is extreme gas pressure buildup. Gas is allowed to escape from the cell interior to the external environment through a series of vent apertures within the end cap assembly.

A current interrupt mechanism for electrochemical cells is disclosed. A thermally activated current interrupt mechanism is integrated into an end cap assembly for an electrochemical cell. The thermally responsive mechanism preferably includes a free floating bimetallic disk which deforms when exposed to elevated temperature causing a break in an electrical pathway within the end cap assembly. This prevents current from flowing through the cell and effectively shuts down an operating cell. Alternatively, the thermally responsive mechanism may include a meltable mass of material which melts when exposed to elevated temperature to break an electrical pathway within the end cap assembly. The end cap assembly may also include integrated therein a pressure responsive current interrupt mechanism. If the internal gas pressure within an operating cell exceeds a predetermined value, the pressure responsive mechanism activates to sever an electrical pathway within the end cap assembly to prevent current from passing through the cell. The pressure responsive mechanism may include a diaphragm which ruptures when there is extreme gas pressure buildup. Gas is allowed to escape from the cell interior to the external environment through a series of vent apertures within the end cap assembly.

A method and device, including a portable embodiment, for the automated inspection of devices having different visual changeable and non-changeable indicia on the faces thereof. Specific devices include meters, particularly electric usage meters, for detection of tampering, for improving efficiency of maintenance procedures and for usage in reading the meters for billing purposes. Meters of various heights, configuration and construction are fixed into designated positions and are inspected by visual computer-linked camera scanning, to determine meter periphery and a location reference point, and imaging of identifying portions of meter faces relative to the determined location reference point. The identifying portions are compared with correlative templates of existing meter types, stored in computer memory. Identification of specific meter type permits exact location and subsequent OCR identification of the specific meter number (with use history) and parameters (voltage, amperage, wire connections etc.) for preparation of an operability-inspection station. Meter dial needle positions are read by light scanning of respective determined dial positions, and imaging of connected dark pixels, indicating needle location. A slope determination fixes the reading of the dial, which is used for billing purposes. Adjacent dial needles are in a predetermined relative position with deviations therefrom indicating tampering. Numeral meter readings are OCR scanned for billing purposes.

Automated meter inspection and reading

An electrochemical cell having an on-cell tester for visually indicating the condition of the cell is provided with an electrically conductive metal ring pressed onto the negative terminal at the crimp seal end of the cell, to permit the tester lead to make an electrical contact with the negative terminal without shorting across the positive terminal of the cell. The ring has a cylindrical wall portion or gripping means which frictionally grips a corresponding mating cylindrical wall potion on the negative terminal and also has a flange portion adjacent the positive terminal. A layer of electrically insulating material disposed between the flange and positive terminal prevents electrical contact between the terminals. The tester lead is either permanently electrically connected to the ring or intermittently connected by the user, depending on the type of tester used.

Contact ring for on-cell battery tester

A high discharge rate electrochemical battery structure is disclosed as having a perforated disc electrode stack comprising pluralities of disc electrodes respectively connected to a pair of busbars. Each disc electrode has a tab with two fins which are bent at 90 degrees to the disc electrode. Each fin is inserted between two parts of the corresponding busbar and welded thereto. The design of the busbars and disc electrodes provides for redundancy of electrical contact, high thermal and electrical conductivity and improved resistance to mechanical shock.

Disc electrode and busbar for an electrochemical battery

A press is arranged to compress a workpiece between two turntables. One of the turntables is adapted to be rotated which, in turn, rotates the workpiece and the other turntable, a heating element is provided to seal seams on the workpiece.

Apparatus for assembling electrochemical batteries and similar articles

Growing community of inventors

Westwood, MA, United States of America

William T McHugh