Hanergy Holding Group Ltd.

Miasole

William Sanders

Darin Birtwhistle

Paul Alexander

Bruce Krein

Jeff Thompson

Ben Tarbell

Puthur Paulson

Provided herein are methods, apparatuses and systems for fabricating photovoltaic cells and modules. In certain embodiments, the methods, apparatuses and systems involve coating ferromagnetic substrates with thin film solar cell materials and using magnetic force to constrain, move or otherwise manipulate partially fabricated cells or modules. According to various embodiments, the methods, apparatuses and systems provide magnetically actuated handling throughout a photovoltaic cell or module fabrication process, from forming photovoltaic cell layers on a substrate to packaging the module for transport and installation. The magnetically manipulated processing provides advantages over conventional photovoltaic module processing operations, including fewer mechanical components, greater control over placement and tolerances, and ease of handling. As a result, the methods, apparatuses and systems provide highly efficient, low maintenance photovoltaic module fabrication processes.

Systems, methods and apparatuses for magnetic processing of solar modules

One photovoltaic module has a plurality of photovoltaic cells including a first photovoltaic cell and a second photovoltaic cell, a collector-connector configured to collect a current from the first photovoltaic cell and electrically connect the first photovoltaic cell to the second photovoltaic cell and at least one diode configured to bypass at least one of the photovoltaic cells. Another photovoltaic module has a plurality of cells including a first photovoltaic cell and a second photovoltaic cell, such that the first photovoltaic cell contains an active portion and a shaded portion, that is configured as a diode bypassing the second photovoltaic cell. Methods of making photovoltaic modules that incorporate bypass diodes are also provided.

Photovoltaic module utilizing an integrated flex circuit and incorporating a bypass diode

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Palo Alto, CA, United States of America

William Sanders