General Electric Company

William S Yerazunis

Charles E Thomas

Minyoung Lee

Steven Robert Hayashi

James F Bedard

Joseph W Erkes

In some machining conditions the background noise in an acoustic cutting tool break detection system is a low mean level with fairly dense high amplitude noise spikes. A common tool break vibration signature is the sudden appearance of a dense spiky noise. Digital signal pattern recognition logic uses an up/down counter to reject the noise on the basis of its lower spike density while alarming on such a tool break signature. Preprocessed vibration signal samples are tested against a detection threshold and an alarm generated if those whose amplitude is above the threshold amplitude exceeds those below by a preset count.

Detector to discriminate between tool break acoustic signatures and

A method and system use a composite filter to produce a beam of light with patterns of different wavelength light mingled together in a controlled manner. The composite filter includes a first interference filter having a first interference pattern on a interference side of a first substrate and a second interference filter having a second interference pattern on an interference side of a second substrate. The first and second interference filters are bonded together with the first and second interference patterns abutting each other. The first interference pattern is made of interference material which passes visible light and reflects infrared light, whereas the second interference pattern passes infrared light and reflects visible light. The composite filter separates and light into alternate patterns of visible light and infrared light which are reflected from the surface of an object to generate surface measurement data. A method of making a composite filter creates a first interference pattern of interference material at the interference side of the first substrate and places second interference patterns of interference material at the interference side of the first substrate. The second interference pattern is on an interference side of a second substrate which is bonded to the first substrate. The first and second interference patterns are created by selective etching using masks and photolithographic techniques.

Method and system for structured radiation production including a

A system and method for monitoring vibrations of a cutting tool produced by tool break events, and for interpreting them to detect tool breaks of sufficient magnitude to endanger the machined part. The signal generated by a sensor such as an accelerometer is preprocessed to attenuate low frequency machining noise and detect the energy in a higher frequency band, then sampled, and the digitized signal samples analyzed by tool break detection logic. This logic is triggered by a positive-going signal transient, and prevents false alarms on minor tool break events that do not mar the workpiece and on noise from other sources.

Acoustic detection of tool break events in machine tool operations

A system and method for monitoring vibrations of a machine tool metal-cutting tool insert and interpreting them to promptly detect the initial touch to the workpiece and signal the tool to stop advancing before marring the surface. The signal generated by a sensor such as an accelerometer is preprocessed to eliminate lower frequency machine noise and detect the energy in a higher frequency band, then sampled and analyzed by digital circuitry. In order to avoid false alarms on high amplitude spiky noise pulses generated by traverse operation of the machine tool, the tool touch alarm is delayed longer than the maximum duration of the noise pulses. Two techniques are given to ignore the noise spikes while still detecting the tool touch signal.

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Troy, NY, United States of America

William S Yerazunis