Triangle Pacific Corp.

Premier Wood Floors

William S Smith

James C Sweet

A wooden flooring strip having a wooden flooring strip, comprising a top surface and a base surface opposed to the top surface, the top surface and the base surface defining between them a predetermined thickness wood flooring material. The predetermined thickness wood flooring material includes a top surface zone adjacent the top surface and a base surface zone adjacent the base surface. The base surface zone has longitudinally-extending wood fibers which have been broken to an extent sufficient to relieve tension on the base surface and thereby increase the flexibility of the flooring strip for more closely adhering to a sub-floor. The top surface zone has longitudinally-extending wood fibers which have been broken to an extent sufficient to relieve tension on the top surface of the flooring strip and to equalize tension on the wood fibers adjacent both the top surface and base surface of the flooring strip.

Wooden flooring strip with enhanced flexibility and straightness

A wooden flooring strip having a top surface having a decorative finish and a base surface opposed to said top surface. The base surface has a multiplicity of closely spaced-apart scores extending into the flooring strip from the base surface transverse to the length of the flooring strip along substantially the entire length of the flooring strip to relieve stress and increase flexibility in the wood strip for more closely adhering to irregularities of a sub-floor. The flooring strip has substantially longitudinally-extending wood fibers in an area of the flooring strip between the scores and the top surface of the flooring strip which have been broken to an extent sufficient to relieve tension on the top surface of the flooring strip and to equalize tension on the wood fibers adjacent both the top surface and base surface of the flooring strip.

An apparatus for increasing the flexibility of and straightening wooden flooring strips of the type having a top surface having a decorative finish and a base surface opposed to the top surface. The base surface has a multiplicity of closely spaced-apart scores extending into the flooring strip from the base surface transverse to the length of the flooring strip along substantially the entire length of the flooring strip to relieve stress and increase flexibility in the wood strip for more closely adhering to irregularities of a sub-floor. The apparatus has an infeed zone for feeding flooring strips downstream from an upstream processing station and an outfeed zone for discharging the flooring strips to a downstream processing station. A conveyor conveys the flooring strips downstream from the infeed zone to the outfeed zone. Bending rollers are positioned between the infeed zone and the outfeed zone for applying a progressive bend to the flooring strips as they move downstream on the conveyor of a magnitude to break a quantity of wood fibers in the flooring strip sufficient to equalize tension between the top surface and base surface to thereby straighten the flooring strip along its length.

Apparatus and method for increasing the flexibility of and straightening

A wood flooring product for assembly into a wood floor is disclosed. The flooring product includes a top, decorative layer, an intermediate layer bonded to the top layer, and a base layer bonded to the intermediate layer. The top, intermediate and base layers are bonded in registration to define a laminated elongate wood flooring strip. A tongue and a groove are formed on respective side edges of the flooring strip. The tongue and groove extend along the length of the flooring strip, and lock adjacent flooring strips together side-to-side to form an assembled wood floor. The base layer has a multiplicity of closely spaced-apart scores cut transverse to the length of the flooring strip along substantially the entire length of the flooring strip. The scores relieve stress and increase flexibility in the wood strip for more closely adhering to irregularities of a sub-floor.

Growing community of inventors

Davidson, NC, United States of America

William S Smith