Mobil Oil Corporation

Other

Tsao, Ying-yen P.

Schoennagel, Hans J.

Wong, Stephen S.f.

Huang, Tracy J.

Borghard, William S.

Mccullen, Sharon B.

William S Borghard

Thomas F Degnan

Robert T Hanlon

Mae K Rubin

Minas R Apelian

Hans J Schoennagel

James C Vartuli

Stuart Damon Hellring

Stuart S Shih

Wieslaw J Roth

Charles T Kresge

Jeffrey S Beck

Stephen S Wong

Sharon B McCullen

Cynthia T-w Chu

Tracy J Huang

Dominick N Mazzone

Jeffrey C Trewella

Nick Allen Collins

Ying-Yen P Tsao

Michael E Leonowicz

Timothy L Hilbert

Suzanne Elaine Schramm

Paul P Durand

Stephen Sf Wong

Sharon B Mccullen

This invention discloses a process for producing a high Viscosity Index lubricant having a VI of at least 125 from a waxy hydrocarbon feed having a wax content of at least 40 wt %. The process comprises catalytically dewaxing waxy paraffins present in the feed by isomerization in the presence of hydrogen and in the presence of a low acidity large pore zeolite isomerization catalyst. This catalyst has a ratio of SiO.sub.2 /Al.sub.2 O.sub.3, as synthesized, of at least 50:1, and an alpha value of not greater than 20, wherein the catalyst is prepared in the absence of boron. The catalyst further comprises a noble metal hydrogenation component. The feed may be hydrocracked prior to dewaxing with the large pore zeolite. The feed may be solvent dewaxed prior to isomerization. The effluent of the isomerization step may also be further dewaxed by either solvent or catalytic means in order to achieve target pour point.

Wax hydroisomerization process employing a boron-free catalyst

This invention discloses a process for producing a high Viscosity Index lubricant having a VI of at least 125 from a waxy hydrocarbon feed having a wax content of at least 40 wt %. The process comprises catalytically dewaxing waxy paraffins present in the feed by isomerization in the presence of hydrogen and in the presence of a low acidity large pore zeolite isomerization catalyst. This catalyst has a ratio of SiO.sub.2 /Al.sub.2 O.sub.3, as synthesized, of at least 50:1, wherein the catalyst is prepared in the absence of boron. The alpha value of the catalyst is no greater than 20. The catalyst comprises a noble metal hydroisomerization catalyst such as Pt. The feed may be hydrocracked prior to dewaxing with the large pore zeolite. The effluent of the process may also be further dewaxed by either solvent or catalytic means in order to achieve target pour point.

Wax hydroisomerization process

Low sulfur gasoline is produced from an olefinic, cracked, sulfur-containing naphtha by treatment over an acidic catalyst, preferably an intermediate pore size zeolite such as ZSM-5 to crack low octane paraffins and olefins under mild conditions with limited aromatization of olefins and naphthenes. A benzene-rich co-feed is co-processed with the naphtha to reduce the benzene levels in the co-feed by alkylation. This initial processing step is followed by hydrodesulfurization over a hydrotreating catalyst such as CoMo on alumina. In addition to reducing benzene levels in the combined feeds, the initial treatment over the acidic catalyst removes the olefins which would otherwise be saturated in the hydrodesulfurization, consuming hydrogen and lowering product octane, and converts them to compounds which make a positive contribution to octane. Overall liquid yield is high, typically at least 90 percent or higher. Product aromatics are typically increased by no more than 25 weight percent relative to the combined feeds and may be lower than the feed.

Benzene conversion in an improved gasoline upgrading process

Petroleum wax feeds having a low oil content are converted to high viscosity index lubricants by a two-step hydrocracking-hydroisomerization process in which the wax feed is initially subjected to hydrocracking under mild conditions with a conversion to lube range products of between generally 30 and 40 weight percent of the feed. The hydrocracking is carried out at a hydrogen pressure of at least 800 psig using an amorphous catalyst which preferentially removes the aromatic components present in the initial feed. The hydrocracked effluent is then subjected to hydroisomerization in a second step using a low acidity zeolite beta catalyst. The second stage may be operated at high pressure by cascading the first stage product into the second stage or at a lower pressure, typically from 200 to 1000 psig. The second stage catalyst is preferably a noble metal containing zeolite beta catalyst. The second stage is carried out at relatively low temperature, typically from 600.degree. to 650.degree. F. A final dewaxing step to target pour point may be used.

Production of high viscosity index lubricants

The use of high silica to alumina ratio large pore zeolites, in combination with a hydrogenation/dehydrogenation component, to convert Fischer-Tropsch heavy end products which may contain paraffins, olefins and oxygenates into low pour point distillates with high cetane number and extra high VI lube is described. The lube can be dewaxed by a conventional solvent process, by a catalytic process, or by increasing the severity of the hydroisomerization step.

Conversion of Fischer-Tropsch heavy end products with

There is provided a method for hydrogenating aromatics with a catalyst comprising a crystalline ultra-large pore oxide material. The catalyst also comprises a hydrogenation metal, such as palladium. The process may be used to saturate benzene to form cyclohexane.

Aromatics saturation with catalysts comprising crystalline ultra-large

This invention relates to a composition of matter, e.g., silicoaluminate or metalloaluminosilicate, comprising an inorganic, porous crystalline phase material exhibiting, after calcination, an X-ray diffraction pattern with at least one peak at a d-spacing greater than 1.8 nm and having a benzene adsorption capacity of greater than 15 grams benzene per 100 grams of said material at 6.7 kPa (50 torr) and 25.degree. C. wherein said crystalline phase has a composition expressed as follows:

Synthetic porous crystalline material its synthesis and use

Hydroxyl rich zeolites containing 0.1 to 20 weight percent of a hydrogenation/dehydrogenation metal are described which have increased hydrogen adsorption capacity.

Zeolites of increased hydrogen adsorption capacity

A sample is disposed in a sample chamber and is connected by a flow restrictor or 'leak' to a bulb of known volume. In adsorption studies, an on/off valve is opened, allowing gas to flow from the bulb into the sample chamber. The leak controls the rate of flow to be less than the equilibrium rate of adsorption/desorption of gas with respect to the sample, such that the pressure in the sample chamber at all times is an equilibrium value. The pressure in the bulb and in the sample chamber are both measured repetitively. The change in pressure in the bulb provides an indication of the net amount of gas admitted to the sample chamber. This quantity together with the change in pressure in the sample chamber can be used to provide an indication of the amount of gas which is adsorbed onto the sample. In desorption studies the bulb is evacuated relative to the sample chamber. The on/off valve is opened to allow gas to flow from the sample chamber into the bulb at a rate controlled by the leak to be less than the equilibrium rate of adsorption/desorption such that the pressure within the sample chamber is at all times an equilibrium value. Points on the adsorption and desorption isotherms can thus be determined continually.

Apparatus and method for adsorption and desorption studies, particularly

A process is described for rejuvenation of a deactivated highly siliceous noble metal-containing zeolite catalyst having a framework silica to alumina ratio of at least about 20 which contains agglomerated noble metal in its deactivated state. The process comprises redispersing the noble metals associated with the deactivated catalyst by contacting the catalyst with a stream of inert gas containing molecular chlorine, water and optionally, oxygen, a temperatures ranging from about 150.degree. to about 450.degree. C., a partial pressure of chlorine of from about 6 to about 15 Torr and a ratio of partial pressure of water to partial pressure of chlorine of from about 0.01 to about 2 for a period of time sufficient to achieve redispersion; purging said catalyst with an inert gas; and reducing said purged catalyst in a stream of hydrogen at a temperature ranging from about 140.degree. C. to 550.degree. C.

Redispersion of agglomerated noble metals on zeolite catalysts

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Yardley, PA, United States of America

William S Borghard