Alphamicron, Inc.

William Ryan

Bahman Taheri

Eui-Yeul Park

Roy E Miller, Iv

Ludmila Sukhomlinova

Christine Baker

Paul Luchette

Provided is a flexible cell unit and a method of manufacturing the same. The cell unit includes first and second substrates separated by a controlled distance maintained by spacers, filled with an electro-optic material and enclosed by a border seal. The method includes providing two sheets to form the first and second substrates, where at least one of the sheets is flexible, depositing an electro-optic material on at least one substrate, and roll-filling the cell by using one or more lamination rollers to pair the first and second substrates to within the controlled distance of each other and filling the controlled distance with the electro-optic material.

Method for producing a flexible electro-optic cell

Provided is a method of producing a flexible cell unit enclosed by a border seal and filled with an electro-optic material. The flexible cell includes a first and a second substrate separated by a controlled distance maintained by spacers. The method includes providing two continuous sheets of flexible plastic material to form the first and second substrates and depositing an electro-optic material on at least one substrate. The electro-optic material is non-encapsulated, non-polymeric, and contains less than 1% polymerizable material. The method also includes pairing the first and second substrates while roll-filling the flexible cell with the electro-optic material using one or more lamination rollers so that the electro-optic material completely fills the controlled distance between the first and second substrates.

Described is a kit, an optical insert assembly and a method for attaching an optical insert to a viewing lens of an eye-shielding device. The kit includes an optical insert with an outer perimeter, and a flexible border attachment element with an inner periphery area extending inward of the outer perimeter of the optical insert, and an outer periphery area extending outward of the outer perimeter of the optical insert, and having a first adhesive area for attachment to the optical insert and a second adhesive area for attachment to the viewing lens. When attached, the border attachment element defines a buffer zone spanning the inner periphery and outer periphery areas. The optical insert assembly includes the elements of the kits described herein, attached to a viewing lens of an eye-shielding device.

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Kent, OH, United States of America

William Ryan