Libbey-Owens-Ford Co.

Other

W. R. Weaver Co.

William R Weaver

James E Matzinger

Thomas E Allen

Robert D Kroshefsky

A golf club head and a method of making a golf club head are disclosed. The method provides for winding a single continuous filament multiple times about a soluble core. The wound core is located in a mold and pressure coated with a pure or non-continuous fiber filled resin. The resin is allowed to cure to form a filament and resin shell about the core. The soluble core is removed leaving the continuous filament in the shell.

Golf club head and method of making the same

Producing an encapsulated glazing unit having a weather-stable film on an exposed surface of the gasket. There is provided a two-part mold whose sections cooperate to define a mold cavity for receiving the peripheral margins of the transparent glazing unit upon which the gasket is to be formed. A sheet of the weather-stable film is positioned over the mold section having the portion of the cavity which defines the surface to which the film is to be applied. With the mold closed, a flowable gasket forming material is injected into the mold cavity behind the film to deform the film into conformity with the mold surface. As the gasket cures in situ, the film fuses to its surface. The encapsulated unit is removed from the mold and the excess film is trimmed from around the gasket.

Method of forming an encapsulated glazing unit

Molded composites, useful for manufacturing for example entry way doors, furniture components, building decorative or structural components, etc., are produced by a process in which a substrate and surface finishing film are placed in a mold, the mold is closed, and reactive polymeric precursors are injected between the substrate and the surface finishing film. The injection pressure and the autogenous pressure incident to the curing of the reactive polymeric precursors deform the surface finishing film into intimate contact with a surface of the mold cavity, and simultaneously the polymeric precursors chemically bond to the surface finishing film.

Molded composites

A window assembly includes two or more glass sheets and a gasket formed by curing a polymeric gasket material in situ on the glass sheets to encapsulate a marginal peripheral edge thereof and form a hinge between the glass sheets. The hinge is formed as a narrow cross sectional area between portions of the gasket adhered to adjacent peripheral edges of the two glass sheets. The hinge permits the glass sheets to be moved relative to one another. Thus, the glass sheets and gasket can be formed in a substantially planar configuration, can be shipped in said planar configuration, and then can be adjusted to fit into openings in a vehicle or building in a desired configuration.

Encapsulated window with hinge

A process for manufacturing tooling, e.g., molds, from individual laminations which when stacked in the proper sequence and bonded together define a forming surface. In producing a mold, cut-outs are made by a 4 or 5-axis cutting means in the individual laminations to provide the shaping surface and optionally passageways adjacent the surface through which a heat transfer medium can be made to circulate. Also, selected ones of the laminations may be spaced in the thickness dimension of the mole to provide communication between the mold cavity and a source of pressurized air or vacuum, or the atmosphere.

Process for the manufacture of laminated tooling

Fiber reinforced molded plastic articles, without fiber readout surface defects, are prepared in either resin transfer molding or reinforced reaction injection molding processes, by disposing a surface finishing film across the mold cavity prior to the insertion of the fiber preform and the injection of the curable polymeric precursor materials, thereby producing a finished article wherein the surface finishing film is bonded to the surface of the article filling the areas between those fibers near the surface which would otherwise cause fiber readout.

Molding method for eliminating fiber readout

Coated plastic products are prepared by chemically bonding a protective coating material to at least a portion of the surface of a plastic substrate, by disposing a web of a protective coating material over the cavity of a mold, and thereafter injecting polymeric precursor materials into the mold behind the web thereby conforming the web to the surface of the mold cavity. As the polymeric precursor materials react in situ to form the plastic substrate, they also chemically bond to the protective coating material.

Method of molding plastic products having chemically bonded protective

An insert which forms the show or finish surface (this surface exposed to the weather) for an elastomeric gasket in an encapsulated window assembly is thermo formed from a sheet of plastic and placed in the lower half of a mold. A sheet of glazing material is also placed in the lower mold half and an upper mold half is utilized to close the mold cavity. Gasket forming material is injected into the mold cavity to form a gasket in situ which adheres to both the peripheral marginal areas of the transparent sheet and the insert. The insert can be formed with a gate portion which extends into the gate area of the mold and prevents the gasket forming material from flowing onto the surface of the insert which is to be exposed in the final glazing. In one embodiment, the insert can be formed in its final configuration with a central opening leaving the transparent sheet exposed. In an alternate embodiment, the insert is formed with a centrally disposed portion which covers the transparent sheet material to protect it. A groove can be formed in the insert to facilitate removal of the central portion.

Encapsulated window assembly

Method of molding a composite

Molded plastic articles are prepared by disposing a mold release membrane across a mold section, closing the mold, injecting polymeric precursor materials behind the membrane causing it to conform and adhere to the mold cavity surface, and thereafter parting the mold sections and parting the molded plastic article away from the release membrane which remains adhered to the mold cavity surface. Subsequent injections may be used to prepare additional molded plastic articles, thereby reusing the release membrane which at all times remains adhered to the mold cavity surface.

Molding process utilizing a mold release membrane

The preformed assembly of a transparent sheet material and a gasket adhered to the periphery thereof, and the method for producing the assembly. Preferably, the sheet material is glass and the gasket is formed of a thermosetting polyurethane material. The material, curable to produce the gasket, is injected into a mold cavity and thence by controlling the attendant parameters, the autogeneous pressure incident to polymerization causes the material to be urged into intimate contact with mold cavity and the sheet material. After the material has been cured sufficiently, the resultant assembly is removed from the mold cavity.

Reaction injection molding of window gasket

A window assembly includes a transparent glass sheet and gaskets formed by curing a polymeric gasket material in situ on the glass sheet to encapsulate a marginal peripheral edge portion thereof. A glass sheet to be utilized in a vehicle door has a front edge, rear edge and a lower edge to each of which is adhered such a gasket. In addition, a bracket means for attachment to a scissor linkage for raising and lowering the window can be secured to the lower edge of the window. The gaskets are formed in a mold with the transparent sheet and bracket means, typically by a reaction injection molding process. Each of the front and rear gaskets may have a flange portion thereon for insertion in an opening in a gasket attached to a frame of the window opening in the vehicle door.

Method of making a window assembly

An insert which forms the show or finish surface (the surface exposed to the weather) for an elastomeric gasket in an encapsulated window assembly is thermoformed from a sheet of plastic and placed in the lower half of a mold. A sheet of glazing material is also placed in the lower mold half and an upper mold half is utilized to close the mold cavity. Gasket forming material is injected into the mold cavity to form a gasket in situ which adheres to both the peripheral marginal areas of the transparent sheet and the insert. The insert can be formed with a gate portion which extends into the gate area of the mold and prevents the gasket forming material from flowing onto the surface of the insert which is to be exposed in the final glazing. In one embodiment, the insert can be formed in its final configuration with a central opening leaving the transparent sheet exposed. In an alternate embodiment, the insert is formed with a centrally disposed portion which covers the transparent sheet material to protect it. A groove can be formed in the insert to facilitate removal of the central portion.

Method of molding a window assembly

A method of forming a window assembly which includes a windshield and a gasket formed by curing a polymeric gasket material in situ on the windshield to encapsulate a marginal peripheral edge thereof and form an integral leaf screen and mounting tab. The gasket is formed in a mold with the windshield typically by a reaction injection molding process. The gasket-forming cavities in the mold can be separated by removable plugs and be connected to multiple inlet means for separately filling the cavities. The gasket, leaf screen and mounting tab can be formed of one material, or the leaf screen and tab can be formed of a different material then the gasket.

Method of making a windshield and leaf screen assembly

A window assembly includes a windshield and a gasket formed by curing a polymeric gasket material in situ on the windshield to encapsulate a marginal peripheral edge thereof and form an integral leaf screen and mounting tab. The gasket is formed in a mold with the windshield typically by a reaction injection molding process. The gasket-forming cavities in the mold can be separated by removable plugs and be connected to multiple inlet means for separately filling the cavities. The gasket, leaf screen and mounting tab can be formed of one material, or the leaf screen and tab can be formed of a different material than the gasket.

Growing community of inventors

Toledo, OH, United States of America

William R Weaver