Conoco Inc.

William R Buck

John R Dodd

The relative amount of 2,5-xylenol in a 2,4-/2,5-xylenol mixture is significantly increased by passage of the xylenol mixture together with a suitable tertiary-alkylating agent through a reactor packed with a polymer-bound sulfonic acid catalyst at temperatures of 65.degree.-95.degree. C. and, preferably, 80.degree.-90.degree. C. The product stream from such a reactor under these conditions based on a 50:50 mixture of the two isomers contains a much greater amount of 6-t-alkyl-2,4-xylenol (t-alkylated 2,4-xylenol) than 4-t-alkyl-2,5-xylenol (t-alkylated 2,5-xylenol); consequently the resulting unalkylated 2,4-/2,5-xylenol mixture is greatly enriched in 2,5-xylenol. Recovery of the unalkylated mixture by fractionation thus affords a crude 2,5-xylenol which can be further purified to give pure 2,5-xylenol.

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Ponca City, OK, United States of America

William R Buck