Towmotor Corporation

Caterpillar Industrial Inc.

Caterpillar Tractor Co.

William Pickering

Grant C Melocik

Wayne T Wiblin

Kenneth A Baumgartner

Bruce A Nielsen

Arthur Wild

David J Urbanc

Edward V Leskovec

Frank S Buchwald

Gwenne A Henricks

Motor control systems having direction contacts for steering current through a motor are commonly associated with electrical industrial vehicles, such as lift trucks. Advantageously, the operation of the direction contacts should be optimized in order to prevent switching the contacts when current is present to the extent that such switching can be eliminated. The instant apparatus includes a logic device for receiving speed and direction demand signals and responsively controlling the direction contacts associated with a vehicle motor. The logic device also receives signals from a current sensor responsive to the magnitude of electrical current flowing through the electric motor. In response to the motor current signal indicating a value less than a predetermined value concurrent with either the motor direction demand signal having a neutral value or the motor speed demand signal having a zero value, the logic means produces a neutral motor direction command signal. Therefore, optimal control of the motor direction contacts is attained.

Motor direction contactor switching control

An apparatus for controlling a load lifting implement of a work vehicle in response to the condition of a motor brush is provided. The vehicle has a frame and the load lifting implement is connected to the frame and elevationally moveable relative to the frame between first and second directions. A brush wear indicator senses the wear of the motor brush and produces a warning signal in response to a predetermined amount of wear of the motor brush. A control system receives the warning signal and responsively controllably inhibits the elevational movement of the load lifting implement in at least one of the first and second directions.

Apparatus for controlling a load lifting element of a vehicle in

An apparatus is provided for precharging a filter capacitor to prevent damage to a set of contacts resulting from arcing across the contacts. Included is a coil, a set of contacts, and a battery, such that the contacts and filter capacitor are connected in series and the series connected combination is connected in parallel across the battery. Also included is a switch, and a microprocessor for producing a triggering signal responsive to the closure of the switch. A driving circuit receives the triggering signal and responsively produces a charging signal. A charging circuit receives the charging signal and responsively charges the filter capacitor. Thereafter, the microprocessor produces an energizing signal causing the coil to become energized and the contacts to responsively close. By precharging the filter capacitor before the closure of the contacts, the voltage potential across the contacts is reduced. Therefore, no damage occurs due to arcing across the contacts.

Filter capacitor precharge apparatus

A motor speed control system for a vehicle is provided. The control system includes an electric motor connected to a power coupling element for delivering electrical energy to the motor in response to a control signal. A sensor produces a current signal in response to the magnitude of the current flowing through the motor. An accelerator pedal produces a command signal in response to a desired vehicle speed. A microprocessor receives the command signal and responsively delivers a pulse width modulated control signal to the power coupling element. The control signal has a duty cycle in a range between a minimum and predefined value. Additionally, the microprocessor receives the current signal and increases the duty cycle of the control signal by a predetermined amount beyond the predefined value in response to the received current signal.

Motor speed control system for an electrically powered vehicle

Motor control systems are commonly associated with motors found on electric industrial vehicles, such as lift trucks. Advantageously, the control of such motors should be optimized such that current is timely supplied to the motors in conjunction with selection of the appropriate motor direction. The instant apparatus 10 includes a logic device 24 for receiving speed and direction demand signals from respective speed and direction selection devices 20,22. The logic device 24 responsively produces respective motor speed and direction command signals. A motor control device 26 receives the command signals and directs the electrical current from a power source 18 through the motor 12. A transducer device 38 senses the actual direction of electrical current flow through the motor 12 and produces responsive feedback signals. The logic device 24 produces at least one motor direction interrogation pulse in response to receiving the speed and direction demand signals and prior to delivering the motor command signals. The interrogation pulse directs a small amount of electrical current from the power source 18 through the motor 12, insufficient to actually cause rotation of the motor 12. The logic device 24 then compares the direction demand signals and the direction feedback signals and determines if and when command signals can properly be delivered to the motor control device 26.

Motor control apparatus and method

Motor control systems having solid-state components are commonly used on industrial vehicles such as lift trucks. Such solid-state components are easily damaged by excessive transient voltages. The subject invention includes a power supply for supplying direct current to a motor circuit, wherein the direct current has a nominal direct current voltage value and as associated transient voltage component. A pulse control circuit supplies current pulses from the power supply to a motor. A sensing device controllably produces a fault signal in response to the amplitude and frequency of occurrence of the transient voltage component exceeding a predetermined maximum value. An override circuit receives the fault signal and responsively modifies the current pulses delivered from the power supply to the associated motor.

Voltage transients

An apparatus for controlling the supply of power to an electric drive motor normally controls the duty cycle of a power switching element to produce a variety of vehicle speeds. The apparatus typically controls the rate of change of the duty cycle to provide smooth vehicle operation. During periods of extended high speed, high load operation the apparatus bypasses the power switching element and connects the vehicle battery directly to the drive motor via a contactor. Under normal operating conditions the bypass contactor is energized after a relatively short preselected delay; however, where the vehicle is heavily loaded, such that current limiting of the power switching element exists, the apparatus interactively delays energization of the bypass contactor to allow the vehicle sufficient time to accelerate to a higher speed. Such a control system advantageously reduces drive line shock and jerky operation of the vehicle, as well as, excessive sparking at the contactor.

Apparatus for interactively accelerating an electric drive vehicle

A compound-motor speed control system for a battery-powered vehicle (86) wherein the series winding (14) and the shunt winding (16) of the motor (12) are magnetically linked in energy transfer relation. A first current switch (18) is connected in series with the series winding (14) and the armature (15) and a second current switch (20) is connected in series with the shunt winding (16). A digitally-implemented speed control system (24) responds to the speed selection settings of an analog device (64) to operate the first switch intermittently while holding the second switch closed over a lower speed range, and to operate the second switch intermittently while holding the first switch closed over a higher speed range.

Multiple chopper speed control system for compound motor

Motor control circuits having solid-state switching elements are commonly used on industrial vehicles such as lift trucks. A short circuit condition in the motor circuit can cause catastrophic failure of the semiconductor switching element. The instant invention detects such a short circuit condition and modifies the motor control signals supplied by a chopper circuit to a switching element. The apparatus includes a trigger circuit for receiving the motor control signals and sensing a voltage across the motor produced in response to electrical power delivered from a power supply.

Apparatus and method for protecting a motor control circuit

Information related to the rotary angular position of a steerable wheel portion of an electric vehicle is required for proper control of the vehicle and especially for differential control of the driven wheels of the vehicle. Available rotary position encoders are expensive, prone to damage in an industrial environment, and sensitive to misalignment between the encoder components. The instant apparatus provides a simple and durable rotary position encoder having a plurality of sensors positioned on a first mounting member and a plurality of sensible members positioned on a second mounting member. The apparatus is digital in design and the particular location and arrangement of the sensors and sensible members advantageously compensates for overtravel and misalignment of the encoder components.

Angular rotary position encoder

Power assisted steering systems are commonly used on industrial vehicles such as industrial lift trucks. Advantageously, the output of such systems should be responsive to vehicle speed and the systems should be energy efficient. The subject power steering control system includes processor means for receiving a steering demand signal and a speed control signal, producing a high fluid flow rate signal in response to receiving the steering demand signal and to the speed control signal representing a vehicle speed less than or equal to a predetermined vehicle speed, producing a low fluid flow rate signal in response to receiving the steering demand signal and to the speed control signal representing a vehicle speed greater than the predetermined speed, and producing an idle fluid flow rate signal in response to failing to receive the steering demand signal. Hydraulic means receive the high, low, and idle fluid flow rate signals, produce respective predetermined hydraulic fluid flow rates in response to the received signal, and deliver the hydraulic fluid to the steering means.

Power steering control apparatus and method

Apparatus is provided for controlling increases in the speed of a motor, including a transducer coupled to an accelerator pedal, that generates digital numbers representing motor speed commands, a data processor for receiving the speed commands, generating motor speed limit signals in response to the digital numbers and delivering the limit signals to a controllable circuit for supplying power to the motor. The limit signals are delivered in response to time and the magnitude of the speed commands.

Motor speed control apparatus

A control system (28) is provided for controlling the supply of power to a motor (12) having an armature (34) and a plugging diode (38) connected across the armature (34), including a circuit (14) for producing direction command signals, a circuit (98) for generating digital motor power command signals, a circuit (16) for sensing a plugging condition and generating a plug signal, a microprocessor (46) for generating one of a plurality of pulse trains during typical plugging conditions and for automatically overriding the generation of the one pulse train and generating other of the plurality of pulse trains during special plugging conditions. By automatically providing the override feature during the special plugging conditions, the disadvantage of manual override in prior control systems is obviated.

Plugging and plugging override control apparatus

The invention pertains to an apparatus (10) for diagnosing and displaying the condition of various components in an electro-mechanical vehicle or other system. The apparatus (10) includes command signal producing devices (12), control signal receiving devices (14), and means (16) for delivering control signals to the receiving devices (14) in response to receiving the produced command signals. The means (16) includes means (128) for receiving diagnostic command signals and displaying a predetermined diagnostic code in response to receiving a predetermined command signal. Both in-service and out-of-service diagnostics are provided for and a minimum of equipment external to the apparatus (10) is required, thus making the system both efficient and low in cost.

Diagnostic display apparatus

The invention pertains to a control system (46) for controlling the supply of power to a motor (12) to produce plugging electrical braking and current limit control, including a circuit (60) for controlling the direction of energization of the motor (12), a circuit (88) for generating digital numbers representing command motor speeds, a circuit (14) for generating a data signal representing a plugging condition, a programmable data processor (18) for generating pulse trains in dependence on the plugging condition, and a power transistor element (40) for coupling power to the motor (12) in response to the pulse trains. By using state-of-the-art digital, integrated circuit and software technology, prior, essentially linear or discrete component technology, which is relatively unreliable, expensive and slow, need not be used.

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University Heights, OH, United States of America

William Pickering