Emerson Electric Company

William P Butler

Steven L Carey

Nagaraj Jayanth

Hung M Pham

James P Garozzo

Edward B Evans

Dean A Drake

Prakash B Shahi

Carl J Mueller

Mark E Carrier

Bartholomew L Toth

Eric J Wildi

Mike C Santinanavat

Bradley C Zikes

Thomas B Lorenz

David L Perry

Randy L Bomkamp

G Scott Vogel

Ryan Jensen

Erik O Rylski

Jagdish C Atri

John R Sartain

Donald E Donnelly

John M Sartain

Bernard T Brown

Ron Miles

Joann Donelon

Swapna Subhash Baviskar

Michael C Santinanavat

Steven L Casey

Stephen J Vendt

David M Cenedella

Erick O Rylski

Ryan D Jensen

Jagdish Atri

Disclosed are exemplary embodiments of apparatus, systems and methods for power stealing for a wireless-enabled thermostat. In an exemplary embodiment, a wireless-enabled thermostat generally includes a control having a wireless network interface that intermittently connects the thermostat in a wireless network in accordance with a duty cycle, the duty cycle having a connect time in which the thermostat is connected in the wireless network and a sleep time in which the thermostat is not connected in the wireless network. A power stealing circuit of the thermostat steals power through an 'on-mode' load of a climate control system to charge a capacitor or other energy storage device to provide the power for the wireless network interface. The control adjusts at least the sleep time in accordance with a time for charging the capacitor or other energy storage device to a threshold voltage.

Power stealing for a wireless-enabled thermostat

A thermostat includes a controller for controlling the thermostat, a battery supplying power for the thermostat, and a wireless transceiver for receiving control information from a remote device and for transmitting information to the remote device. The controller sets a default time schedule for enabling the wireless transceiver.

Battery power management in a thermostat with a wireless transceiver

In exemplary embodiments, HVAC communication bus decoders and corresponding methods are disclosed. In an exemplary embodiment, an HVAC communication bus decoder includes a control circuit having an input for coupling to an HVAC communication bus and one or more relays each having an output for coupling to a legacy HVAC system monitoring device. The control circuit is configured to read one or more messages transmitted on the HVAC communication bus, decode the one or more messages to determine a desired mode of operation called for by a thermostat connected to the HVAC communication bus, and energize at least one of the one or more relays to emulate a corresponding legacy HVAC signal representing the mode of operation called for by the thermostat to be provided to the legacy HVAC monitoring device.

HVAC communication bus decoders and corresponding methods

A thermostat includes a controller configured to control the thermostat, a power supply sensor connected to the controller for sensing a thermostat power source, a wireless transceiver connected to the controller for receiving control information from a remote device and for transmitting information to the remote device, and a battery level indicator for determining a remaining power capacity of the battery. The controller sets a time schedule for enabling the wireless transceiver when the power supply sensor detects that the thermostat power source is a battery. The time schedule is changed to increase a time period between when the wireless transceiver is enabled as the remaining power capacity of the battery decreases.

A stepper-motor gas valve control is disclosed that includes a main diaphragm in a chamber that controllably displaces a valve relative to an opening in response to changes in pressure, to adjust fuel flow through the valve. A servo-regulator diaphragm is provided to regulate flow to the main diaphragm, to thereby control the rate of fuel flow. A stepper motor is configured to move in a stepwise manner to displace the servo-regulator diaphragm, to control fluid flow to the main diaphragm. A controller mounted on the stepper-motor regulated gas valve control receives and converts an input control signal from a heating system to a reference value between 0 and 5 volts, and selects a corresponding motor step value. The control responsively moves the stepper-motor in a step wise manner to displace the servo-regulator diaphragm and thereby regulates the rate of fuel flow through the valve.

Stepper motor gas valve and method of control

A thermostat is provided that receives one or more inputs from at least one heating system of a climate control system, and initiates an appropriate action in response to the input. The thermostat can turn off a heat pump providing substandard heat and responsively turn on a fuel-fired auxiliary furnace. The thermostat may discontinue further operation of the auxiliary furnace upon receiving an operating error signal associated with the auxiliary furnace, and responsively turn on the heat pump to provide for continued heating. The thermostat may also discontinue operation of the fuel-fired furnace and turn on a circulating fan in response to an input signal indicating a furnace high-temperature or a carbon monoxide presence.

Climate control system including responsive controllers

A system for controlling the operation of a heating or cooling system includes a system controller, a memory in which system parameter information relating to the heating or cooling system is stored, and a communication device through which the system controller is configured to transmit and receive signals to/from at least one component controller. The system controller is configured to receive via the communication device a data signal from the at least one component controller that includes information relating to operational parameters for at least one system component installed in the heating and cooling system. The system controller is configured to store in the memory the received operational parameters corresponding to the at least one system component. The stored operational parameters may be retrievable for communication to a replacement component controller in the event that the at least one component controller is replaced.

Universal apparatus and method for configurably controlling a heating or cooling system

An interactive system for controlling the operation of an HVAC system is provide that comprises a thermostat for initiating the operation of the HVAC system in either a full capacity mode of operation or at least one reduced capacity mode of operation, and a controller for an outside condenser unit having a condenser fan motor and a compressor motor, the controller being capable of operating the compressor in a full capacity mode and at least one reduced capacity mode. The system also comprises a controller for an indoor blower unit having a blower fan motor, the controller being capable of operating the blower fan motor in a full capacity mode an at least one reduced capacity mode. The system further includes a communication means for transmitting information between the outside condenser unit controller and at least the indoor blower controller, where the information relates to the operation of the indoor blower and the outdoor condenser unit. The indoor blower controller responsively controls the operation of the blower fan motor in a full capacity mode or a reduced capacity mode based on the information received from the outdoor unit controller, and the outdoor unit controller responsively controls the operation of the compressor in a full capacity mode or a reduced capacity mode based on the information received from the indoor blower controller.

Interactive control system for an HVAC system

An interactive system for controlling the operation of an HVAC system is provided that comprises a thermostat for initiating the operation of the HVAC system in either a full capacity mode of operation or at least one reduced capacity mode of operation, and a controller for an outside condenser unit having a condenser fan motor and a compressor motor, the controller being capable of operating the compressor in a full capacity mode and at least one reduced capacity mode. The system also comprises a controller for an indoor blower unit having a blower fan motor, the controller being capable of operating the blower fan motor in a full capacity mode and at least one reduced capacity mode. The system further includes a communication means for transmitting information between the outside condenser unit controller and at least the indoor blower controller, where the information relates to the operation of the indoor blower and the outdoor condenser unit. The indoor blower controller responsively controls the operation of the blower fan motor in a full capacity mode or a reduced capacity mode based on the information received from the outdoor unit controller, and the outdoor unit controller responsively controls the operation of the compressor in a full capacity mode or a reduced capacity mode based on the information received from the indoor blower controller.

Stepper motor valve and method of control

Systems and methods for detecting various system conditions in a fluid delivery system (such as an HVAC system) based on a motor parameter are disclosed. Embodiments of the present invention relate to detecting: filter condition, frozen coil condition, register condition, energy efficiency, system failure, or any combination thereof. Embodiments of the present invention relate to detecting fluid delivery system conditions based on motor parameters including system current, system power, system efficiency, motor current, motor power, motor efficiency, and/or a change (or rate of change) in motor parameters. Techniques for responding to a clogged filter and a frozen coil are also disclosed. Also disclosed are techniques for characterizing a fluid delivery system off-site, prior to system installation.

System and method for detecting fluid delivery system conditions based on motor parameters

A system for controlling one or more components of a climate control system is provided that includes one or more controllers in connection with low voltage power lines for powering the one or more controllers. The controllers are further capable of transmitting one or more communication signals via the low voltage waveform. The system includes a thermostat controller, at least one system controller for a heating or cooling system, and a controller for a circulating air blower. The thermostat controller, system controller and circulating air blower controller are connected to each other only through each controller's individual connection to the hot and common low voltage power transmission lines. Each controller is capable of transmitting one or more signals that are superimposed onto the low-frequency low-voltage waveform and include information identifying a destination controller that the signals are intended for.

Low voltage power line communication for climate control system

A system controller is provided that includes a communication network for transmitting and receiving information from an installed blower motor controller, and a removable memory device connected to the system controller. The removable memory device includes stored system parameter information related to a particular heating or cooling system, which information includes at least motor related parameters related to one or more types of blower motors. The system controller further includes a processor that receives, via the communication network, identifying information from the blower motor controller that identifies the type of blower motor that is installed. The processor is configured to retrieve motor related parameters corresponding to the specific identified blower motor from the memory device, and to send the corresponding motor related parameters to the blower motor controller.

Growing community of inventors

St. Louis, MO, United States of America

William P Butler