Karem Aircraft, Inc.

Overair, Inc.

Other

The Boeing Company

William Martin Waide

Abe Karem

Abraham Karem

Benjamin Tigner

Ryan Doss

Dan Patt

In one aspect the subject matter herein describes a cable tilt actuator for an aircraft propulsion unit. One embodiment comprises: a cable spool, fore and aft cable sections, a compression beam, a compression beam guide, and a linear actuator. As the linear actuator drives the compression beam, relative rotation is imposed between the compression beam and the spool. Described, in one aspect, is an embodiment configured to tilt an aircraft propulsion unit.

Cable tilt actuator for an aircraft

Apparatus, systems, and methods are contemplated for electric powered vertical takeoff and landing (eVTOL) aircraft. Such are craft are engineered to carry safely carry at least 500 pounds (approx. 227 kg) using a few (e.g., 2-4) rotors, generally variable speed rigid (non-articulated) rotors. It is contemplated that one or more rotors generate a significant amount of lift (e.g., 70%) during rotorborne flight (e.g., vertical takeoff, hover, etc), and tilt to provide forward propulsion during wingborne flight. The rotors preferably employ individual blade control, and are battery powered. The vehicle preferably flies in an autopilot or pilotless mode and has a relatively small (e.g., less than 45′ diameter) footprint.

Tilt actuator for aircraft

In one aspect, described herein is an aircraft capable of carrying at least 400 pounds of payload. An embodiment has four rotors systems, each of the rotor systems being independently driven by an electric motor or other torque-producing source. Each of the rotor systems provide sufficient thrust such that the aircraft is capable of controlled vertical takeoff and landing, even if one of the variable pitch rotor systems is inoperable. An electronic control system is configured to control the rotational speed and pitch of at least one of the rotor systems.

Fail-operational vtol aircraft

An aircraft capable of carrying at least 400 pounds of payload, has four rotors systems, each of the rotor systems being independently driven by an electric motor or other torque-producing source. Each of the rotor systems provide sufficient thrust such that the aircraft is capable of controlled vertical takeoff and landing, even if one of the variable pitch rotor is inoperable. An electronic control system is configured to control the rotational speed and pitch of at least one of the rotor systems in each of the first and second rotor pairs. The rotors may be arranged in coaxial stacks or maybe otherwise configured.

Fail-operational VTOL aircraft

Apparatus, systems, and methods are contemplated for electric powered vertical takeoff and landing (eVTOL) aircraft. Such are craft are engineered to carry safely carry at least 500 pounds (approx. 227 kg) using a few (e.g., 2-4) rotors, generally variable speed rigid (non-articulated) rotors. It is contemplated that one or more rotors generate a significant amount of lift (e.g., 70%) during rotorborne flight (e.g., vertical takeoff, hover, etc), and tilt to provide forward propulsion during wingborne flight. The rotors preferably employ individual blade control, and are battery powered. The vehicle preferably flies in an autopilot or pilotless mode and has a relatively small (e.g., less than 45' diameter) footprint.

EVTOL aircraft using large, variable speed tilt rotors

Apparatus, systems, and methods are contemplated for electric powered vertical takeoff and landing (eVTOL) aircraft. Such are craft are engineered to carry safely carry at least 500 pounds (approx. 227 kg) using at least four, and more preferably at least six variable speed tilt rotors. In some embodiments one or more rotors cooperate to generate at least 50% of the lift, and more preferably at least 70% of the lift, during rotorborne flight (e.g., vertical takeoff, hover, etc). At least some of the blades of each of the at least four rotors are not feathered, retracted, or folded during forward flight. At least one of the variable speed tilt rotors is engineered to be optionally powered by multiple motors, and by multiple battery packs or other independently operating electric power sources. The vehicle preferably flies in an autopilot or pilotless mode and has a relatively small (e.g., less than 45' diameter) footprint.

EVTOL having many variable speed tilt rotors

A harmonic drive has an outer gear, an elliptical follower hub, and an outer chain coupled to the follower hub, and having teeth that mate with the outer gear. Preferred embodiments further include an inner chain disposed such that the follower hub is functionally interposed between the inner and outer chains.

Compact torque-transmitting gearbox with high reduction ratio

Direct drive electromechanical rotary-to-linear actuators include one or more electric motors mounted in a housing. Each motor includes a stator and a rotor. The motor drives a planetary drive mechanism that includes an elongated central shaft having one or more helical threads on an external surface coupled to the rotor for conjoint rotation. A planetary nut having helical threads on an internal surface is disposed concentric to the shaft, and a plurality of planetary rollers are disposed concentrically between the shaft and the planetary nut. Each of the rollers has a helical thread on an external surface that is complementary to and in engagement with a thread of the shaft and a thread of the nut. Rotation of the rotor is converted with mechanical advantage into linear movement of the planetary nut. The actuators provide backlash-free operation, higher stiffnesses, slew rates and frequency responses, and better overall efficiency.

Direct drive electromechanical linear actuators

An electric linear actuator is disposed to pitch a blade of a hingeless, swashplateless rotor in rotary motion. This actuator can be equipped with an electric motor advantageously made fault tolerant by winding the motor for at least 4, 5, 6, 8, or even 12 phases. Rotational motion of the electric motor is preferably converted to a translatory linear actuator output motion using a planetary roller screw coupling the rotation of the motor with pitch of the blade. The output link of the actuator can be advantageously coupled to the planetary roller screw using an internal spherical joint providing an isolated load path through the actuator. It is contemplated that a preferred rotorcraft having an electric blade pitch actuator might also be equipped with a controller that could provide the vehicle with individual blade control, in which the pitch of any rotor blade can be controlled independently of the others.

Swashplateless rotorcraft with fault tolerant linear electric actuator

Systems and methods are provided in which an electrical control system independently effects acceleration of both driven and driving elements of a clutch to engage each other. In preferred embodiments the clutch is not a friction clutch, but a dog clutch, and forms part of a drive drain of a rotorcraft. A second clutch can be used, along with a mechanical interlock to prevent simultaneous engagement of the clutches. Speeds of the driven and driving elements can be sensed, and altered using at least one of a rotor, a brake, a generator, an electric motor, and a combustion motor. In rotorcraft embodiments, the gearbox can have a neutral condition in which no power is transmitted from the engine to the rotor.

Rotorcraft engine and rotor speed synchronization

Electrically controlled and/or actuated landing gear mechanisms are presented that allow for adjustment of aircraft attitude on the ground as well as for retraction and extension of the landing gear in a single unit. Most preferably, the electric actuator is positioned within the diameter of the strut to thereby form a compact and load bearing structure.

Aircraft landing gear with integrated extension, retraction, and leveling feature

An aircraft is equipped with hingeless rotors on tilting nacelles, and the tilt angles of the nacelles are controlled using either or both of an actuator and a mast moment generated by a hingeless rotor. An aircraft with two or more rotors on tilting nacelles can achieve control of yaw orientation by differential tilt of its nacelles or masts. Hingeless rotors can be manipulated to control a tilt angle of a mast by changing the rotor blade pitch to produce a mast moment. The rotor and nacelle tilt of a tiltrotor rotorcraft can be controlled and effected in order to manipulate the yaw orientation and flight mode of a rotorcraft such as a tiltrotor. The use of mast moment to control nacelle tilt angle can reduce tilt actuator loads and allows for the control of nacelle tilt even in the event of an actuator failure.

Tilt actuation for a rotorcraft

Systems and methods are provided in which an electrical control system independently effects acceleration of both driven and driving elements of a clutch to engage each other. In preferred embodiments the clutch is not a friction clutch, but a dog clutch, and forms part of a drive drain of a rotorcraft. A second clutch can be used, along with a mechanical interlock to prevent simultaneous engagement of the clutches. Speeds of the driven and driving elements can be sensed, and altered using at least one of a rotor, a brake, a generator, an electric motor, and a combustion motor. In rotorcraft embodiments, the gearbox can have a neutral condition in which no power is transmitted from the engine to the rotor

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Wrightwood, CA, United States of America

William Martin Waide