The Boler Company

William L McGrath

John Edward Ramsey

Phillippi R Pierce

Joseph M Ross

Scott Allen Dilling

Mohamad Bachir

A trailing arm axle/suspension system includes rigid or spring beams for mounting the axle directly to the beam without any or minimal, respectively, additional mounting hardware or structure. An axle mounting plate is formed as part of the preassembled rigid beam or attached to the spring beam, and is formed with a recess that can range from significantly smaller than to generally the same size as the smallest axle which will be seated therein. The axle is extruded into the recess to eliminate clearance and create intimate contact between the axle and the axle mounting plate. The force typically deforms the axle from its normal cross-sectional shape, such as round, into a generally oval or elliptical cross-sectional shape. Such clearance-free intimate contact also creates a constant preload or compression between the axle and the axle mounting plate in the recess area. Continuous welds; disposed in windows formed in the axle mounting plate, or, alternatively bolts, are circumferentially offset from recess-defining edges of the axle mounting plate and the vertical axis plane of the axle. The vertical height of the beam in the area of the axle mount, in rigid top mount beam applications, is relatively small to improve clearance in low ride-height applications, and an insert is disposed in this highly loaded area to strengthen the beam.

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Alliance, OH, United States of America

William L McGrath