Baker Hughes Corporation

William Heuser

Jack Thomas Oldham

Michael L Doster

Mark William Dykstra

Christopher C Beuershausen

Theodore Edward Zaleski, Jr

Daniel E Ruff

Terry D Watts

Rodney B Walzel

Eric E McClain

John C Thomas

Lester I Clark

Sarvesh Tyagi

Matthew Ray Isbell

Bruce Stauffer

Rudolf C O Pessier

Jim L Jacobsen

A drill bit includes a bit body having a face on which two different types of cutting elements are disposed, the first type being cutting elements suitable for drilling at least one subterranean formation and the second type being cutting elements suitable for drilling through a casing bit disposed at an end of a casing or liner string and cementing equipment or other components, if such are disposed within the casing or liner string, as well as cement inside as well as exterior to the casing or liner string. The second type of cutting elements exhibits a relatively greater exposure than the first type of cutting elements, so as to engage the interior of the casing bit and, if present, cementing equipment components and cement to drill therethrough, after which the second type of cutting elements quickly wears upon engagement with the subterranean formation material exterior to the casing bit, and the first type of cutting elements continues to drill the subterranean formation. The first type of cutting elements may comprise superabrasive cutting elements and the second type of cutting elements may comprise abrasive or superabrasive cutting elements comprising a plurality of configurations.

Methods of drilling using differing types of cutting elements

A rotary drilling apparatus and method for drilling subterranean formations, including a body being provided with at least one cutter thereon exhibiting reduced, or limited, exposure to the formation, so as to control the depth-of-cut of the at least one cutter, so as to control the volume of formation material cut per rotation of the drilling apparatus, as well as to control the amount of torque experienced by the drilling apparatus and an optionally associated bottomhole assembly regardless of the effective weight-on-bit are all disclosed. The exterior of the drilling apparatus may include a plurality of blade structures carrying at least one such cutter thereon and including a sufficient amount of bearing surface area to contact the formation so as to generally distribute an additional weight applied to the drilling apparatus against the bottom of the borehole without exceeding the compressive strength of the formation rock.

Drilling apparatus with reduced exposure of cutters and methods of drilling

Cutting elements configured for casing component drillout and earth boring drill bits including same

Walk characteristics of an earth-boring rotary drill bit may be predicted by measuring locations and orientations of cutting elements thereof and calculating the magnitude and direction of an imbalance force of the drill bit using the measurements obtained. The calculated imbalance force may be compared to the imbalance force of at least one other drill bit having a calculated imbalance force and observed walk characteristics. An earth-boring rotary drill bit may be designed by constructing a database including the magnitude and direction of a calculated imbalance force and observed walk characteristics for a number of drill bits. Desired walk characteristics are selected, the database is referenced, and the bit may be configured to exhibit an imbalance force selected to impart desired walk characteristics to the drill bit. Drill bits are configured to exhibit an imbalance force oriented in a predetermined direction relative to a blade of the drill bit. A system may be employed to monitor the imbalance force of an operating drill bit and to provide or implement desirable operational parameters to compensate for same.

Methods for designing and fabricating earth-boring rotary drill bits having predictable walk characteristics and drill bits configured to exhibit predicted walk characteristics

A rotary drag bit and method for drilling subterranean formations, including a bit body being provided with at least one cutter thereon exhibiting reduced, or limited, exposure to the formation, so as to control the depth-of-cut of the at least one cutter, so as to control the volume of formation material cut per bit rotation, as well as to control the amount of torque experienced by the bit and an optionally associated bottomhole assembly regardless of the effective weight-on-bit are all disclosed. The exterior of the bit preferably includes a plurality of blade structures carrying at least one such cutter thereon and including a sufficient amount of bearing surface area to contact the formation so as to generally distribute an additional weight applied to the bit against the bottom of the borehole without exceeding the compressive strength of the formation rock.

Drill bits with reduced exposure of cutters

A rotary drag bit and method for drilling subterranean formations including a bit body being provided with at least one cutter thereon exhibiting reduced, or limited, exposure to the formation so as to control the depth-of-cut of the at least one cutter, so as to control the volume of formation material cut per bit rotation, as well as to control the amount of torque experienced by the bit and an optionally associated bottomhole assembly regardless of the effective weight-on-bit. The exterior of the bit preferably includes a plurality of blade structures carrying at least one such cutter thereon and including a sufficient amount of bearing surface area to contact the formation so as to generally distribute an additional weight applied to the bit against the bottom of the borehole without exceeding the compressive strength of the formation rock.

Drill bits with controlled exposure of cutters

A rotary drag bit and method for drilling subterranean formations including a bit body being provided with at least one cutter thereon exhibiting reduced, or limited, exposure to the formation so as to control the depth-of-cut of the at least one cutter, so as to control the volume of formation material cut per bit rotation, as well as to control the amount of torque experienced by the bit and an optionally associated bottomhole assembly regardless of the effective weight-on-bit. The exterior of the bit preferably includes a plurality of blade structures carrying at least one such cutter thereon and including a sufficient amount of bearing surface area to contact the formation so as to generally distribute the weight of the bit against the bottom of the borehole without exceeding the compressive strength of the formation rock.

A cutting assembly comprised of first and second superabrasive cutting elements including at least one rotationally leading cutting element having a cutting face oriented generally in a direction of intended rotation of a bit on which the assembly is mounted to cut a subterranean formation with a cutting edge at an outer periphery of the cutting face, and a rotationally trailing cutting element oriented substantially transverse to the direction of intended bit rotation and including a relatively thick superabrasive table configured to cut the formation with a cutting edge located between a beveled surface at the side of the superabrasive table and an end face thereof. A rotationally trailing cutting element may be associated with and disposed at a location on the bit at least partially laterally intermediate locations of two rotationally leading cutting elements. Drill bits equipped with the cutting assembly are also disclosed.

Growing community of inventors

The Woodlands, TX, United States of America

William Heuser