United Technologies Corporation

William H King

Bernard H Kear

David S Duvall

David R Malley

David W Anderson

William A Owczarski

A wire of a normally nonforgeable composition, having improved resistance to fracture during working, handling and use is comprised of a portion with a rapidly quenched structure as a continuous stratum along its length. A preferred wire useful for fusion welding has a circular cross section with a microcrystalline surface portion of at least 30 volume percent of the wire. Other preferred wires have elliptical or rectangular cross sections with amorphous strata continuous along their lengths.

Welding with a wire having rapidly quenched structure

Disclosed is an interlayer for brazing and diffusion bonding, having a portion as a continuous stratum with an amorphous structure. The amorphous stratum of the interlayer, being ductile, imparts structural integrity to the otherwise brittle alloy composition. Thus, forming and shaping of the interlayer to faying surfaces are improved. In the joining process, the interlayer melts, and on solidifying by cooling or interdiffusion of elements, is converted to a crystalline solid metallurgically bonded to the workpiece. Preferred are flat ribbons with a continuous amorphous surface stratum comprising at least 30 volume percent, and up to 100 percent, of the interlayer.

Interlayers with amorphous structure for brazing and diffusion bonding

A fushion welded surfacing process for use with crack prone substrates is described. The process involves the application of an intermediate layer of crack resistant alloy by fusion welding followed by the application of the desired final surfacing alloy by fusion welding. The intermediate layer is an age hardenable nickel superalloy to which intentional additions of manganese have been made. The final surfacing alloy may be of the hardfacing type or may be of a type which imparts corrosion and oxidation resistance to the underlying article.

Two-way surfacing process by fusion welding

A class of age hardenable nickel base alloys for use as filler wires in fusion welding superalloys is described. The alloys contain manganese in levels of from about 0.5 to 3 percent to greatly reduce the incidence of heat-affected zone cracking in the metal being welded. The weld filler alloys also contain significant amounts of aluminum, titanium, tantalum, and columbium, and therefore the resultant welds can be age hardened to relatively high strength levels.

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Higganum, CT, United States of America

William H King