Newfrey Lcc

Emhart Inc.

William Giannakakos

William J Lutkus

John F Carvalho

David W Newton

Jan Szewc

Roger Zitnay

J Peter Ferreira

Michael Bardelli

Ronald J Phillips

Anthony Graham

A prewinder apparatus attachable to a drive tool to install a helical coil insert includes a body connected to the drive tool. An adapter rotates and is releasably connected to the body at operator selected positions. A prewinder portion displaces in/out of the body. The prewinder portion translates into the body until a fastener engaged with the prewinder portion contacts a stop member defining a predetermined helical coil insert insertion depth. A mandrel axially extends from the prewinder portion when the prewinder portion moves into the body to rotatably insert the helical coil insert. A clutch engages/disengages the mandrel from a drive member. A second clutch or a stall device stalls the drive tool after coil insertion.

Retractable prewinder assembly with infinite adjustability for installation of helically coiled wire inserts

A helical-shaped insert to engage a threaded fastener to a receiving member includes a helical coil having a plurality of coil sections having inner and outer surfaces forming a thread shape, and opposing first and second coil end sections. A removable tang extends radially inward from the first coil end section. A continuously curved surface at a finished end of the second coil end section forms a tangent point where the continuously curved surface tangentially meets the second coil end section outer surface. A notch in the first coil end section proximate to the tang and positioned between the inner and outer surfaces permits removal of the tang by mechanical failure at the notch. A second notch in the second coil end section and the continuously curved surface assist coil removal.

Tanged screw thread insert with improved removability

A prewinder apparatus attached to a drive tool to install helical coil inserts includes an adapter attached to the drive tool. A rotatable tubular sleeve in the adapter is engaged with the tool drive and has opposed engagement walls of a longitudinal slot extending through a hollow portion. A mandrel has a threaded first end and a pin transversely extending from a second end positioned within the longitudinal slot. A stop slides within the adapter member and rotatably receives the sleeve. The stop has a plurality of external threads. A stop regulator rotatably disposed in the adapter member has internal threads engaged with the stop external threads. The stop is axially displaceable within the adapter member and infinitely positionable along the stop external threads by manually rotating the stop regulator. A ball or male detent member biased to engage detent cavities of the stop regulator provides predetermined stop axial displacement.

Adjustable prewinder assembly for wire insert installation tool

A tool for installing a helical coil insert in a tapped hole formed in a workpiece includes a tubular body having a bore extending along its axis, a mandrel coaxially disposed in the bore of the tubular body, a motor for rotating the mandrel, and an air cylinder for applying an axial force to the mandrel. The tubular body includes a recess at one end for carrying a helical coil insert in alignment with the bore. An opening in the tubular body allows a user access to the recess. The tubular body is moveable to position the helical coil into selective engagement with the mandrel, whereby rotation of the mandrel installs the helical coil insert a selected depth in the tapped hole of the workpiece. In addition, the mandrel slides axially within the bore of the tubular body to remove the tang from the helical coil insert upon installation of the helical coil insert in the tapped hole.

Power installation tool for helical coil inserts

The present invention provides for fastener inserts and methods of manufacturing the same. The fastener inserts include selectively removable tangs which can be broken away more cleanly than with other commercially available fastener inserts. Further, the methods of manufacture offer a significant improvement in the production process.

Cold head stamped fastener inserts including marking indicia

Described herein are fastener inserts formed from a titanium alloy which reduce corrosion in a fastener assembly. In addition to reduced corrosion, particularly galvanic corrosion, the fastener insert is lightweight and provides improved strength to weight ratios as compared to stainless steel fastener inserts.

Helically coiled titanium wire fastener inserts

A helical thread insert having a removable tang attached to the front end of the insert, a retention device, and a removal notch located along the rear portion of the insert. The removable tang is oriented radially inward and includes a &ldquo;V&rdquo; shaped notch oriented along a bottom of a thread to detach the tang at a specified point. The retention device is located at a rear end of the thread insert and prevents counterclockwise, or removal rotation of the insert by engaging female threads of the bore in which the helical thread insert is disposed. The removal notch is formed along an inner surface of the insert proximal to the retention device to allow a tool to actuate the retention device inward, generally away from the female threads of a parent material, to allow relatively free counterclockwise rotation and removal of the thread insert.

Tanged screw thread inserts with improved removability

A prewinder apparatus for selective attachment to an installation tool is provided. The prewinder apparatus includes a support structure selectively attachable to the installation tool, a prewinder attached to the support structure, the prewinder having first and second threaded apertures, and a mandrel having a threaded end and a coupling end. The threaded end is in threaded engagement with the second threaded aperture. The coupling end is in selective operable engagement with the drive tool, whereby the drive tool rotatably drives the mandrel relative to the prewinder for rotatably driving the helical coil insert through the second threaded aperture to prewind the helical coil insert.

Prewinder apparatus for installation tools

An apparatus for removing helical thread inserts having a removal notch formed along a female thread surface. The apparatus can selectively extract helical thread inserts by selectively engaging the removal notch and actuating the end of the insert radially inward to prevent the end of the insert from engaging threads of the bore which it is disposed in. The apparatus includes a handle, a head attached to the handle, and a manually operable key. The head includes a bore formed therethrough having a central axis offset from central axis of the head, whereby the key is rotatably supported in the bore and includes an engaging lip for selectively engaging the removal notch of the insert and allowing for easier removal of the insert.

Extraction tool for tanged helically coiled inserts with improved removability

A notch-forming extraction tool for helically coiled wire inserts according to the invention includes a mandrel with a second end having a tooth adapted to form and be received by a notch of the insert. A first end opposite the second end is received in a bushing of a handle portion for connecting the mandrel to the handle. Left-hand rotation of the handle contracts the insert about the second end of the mandrel to facilitate removal of the insert.

Notch-forming extraction tool for helical inserts

Cold head stamped fastener inserts including selectively removable tangs

Described herein is a nitrogn strengthened stainless steel fastener insert and nut assembly which is resistant to galling when used in a fastener assembly. In addition to reduced galling, the fastener insert exhibits good corrosion resistance and a yield strength which is almost twice that of fasteners formed from type stainless steel.

Anti-galling fastener inserts

A tool for installing a helical coil insert in a tapped hole formed in a workpiece includes a tubular body having a bore extending along its axis, a mandrel coaxially disposed in the bore of the tubular body, a punch coaxially disposed in a bore of the mandrel, a motor for rotating the mandrel, and an air cylinder for applying an axial force to the punch. The tubular body includes a recess at one end for carrying a helical coil insert in alignment with the bore. An opening in the tubular body allows a user access to the recess. The mandrel is movable from a position retracted from the helical coil insert, to a position engaging the helical coil insert, and to a position installing the helical coil insert a selected depth in the tapped hole of the workpiece. The punch slides axially in the bore of the mandrel to remove the tang from the helical coil insert upon installation of the helical coil insert in the tapped hole.

Disclosed is a method for preventing galvanic corrosion in fastener assemblies by coating fastener inserts with a resin bonded fluoropolymer composition having an average viscosity of between about 20 to 30 seconds at 25&deg; C. Also disclosed is a method for providing coated inserts as well as the coated inserts produced.

Growing community of inventors

Danbury, CT, United States of America

William Giannakakos