Black Decker Inc.

William F Gallagher

Joseph Patrick Kelleher

Eric E Hatfield

Michael C Doyle

David C Tomayko

Daniel L Krout

Tanika L Malloy

David J Smith

Paul S White

Jarrett A Dunston

Craig A Oktavec

Timothy J Seeley

Michael Kenneth Forster

John Charles Vanko

Christian V Elder

Michael Varipatis

Robert Alan Usselman

Jason K Leh

Samuel G Woods

Nathan J Osborne

Madhur M Purohit

David Beers

Joshua M Lewis

Marcell E Coates

Zollie W Privett, Jr

Nicholas J Garibaldi

Seth M Robinson

Mark R Poetzl

William G Kalbfleisch

Benjamin Krupsaw

Sean R Templeton

Thomas R Kaye, Jr

Russell Hester

Jason R Melvin

Paul K Trautner

Philip T Miller

Dennis A Bush

Spencer G Maid

Trevor J Koenig

David W Weiford

Heather Schafer

Matthew Ronald Miller

Louis Marvin Vasiliades

Paul J Korick

Phillip T Miller

Daniel R Beers

Dennis J Gulbin, Jr

William Goddard

Russell David Hester

Matthew Miller

William Kalbfleisch

Mike Forster

A power tool is provided including a tool housing including a motor housing and a handle portion; a battery receptacle disposed at an end of the handle portion opposite the motor housing, the battery receptacle being configured to receive a battery pack; and a brushless DC motor including a stator and a rotor. The stator includes a stator lamination stack, an end insulator, and input terminals supported by the end insulator. A power circuit board is coupled to the input terminals to supply power to the motor. The motor produces a maximum power output of at least 1600 watts for driving an output shaft at a maximum torque of at least 30 inch-pounds and a maximum speed of at least 8000 rotations-per-minute.

Brushless motor for power tools

A power tool is provided including a tool housing including a motor housing and a handle portion extending longitudinally from the motor housing; a battery receptacle disposed at an end of the handle portion opposite the motor housing, the battery receptacle being configured to receive a battery pack; and a brushless DC (BLDC) motor including an electronically-commutated stator assembly and a rotor assembly configured to rotate with respect to the stator assembly, the stator assembly comprising a stator lamination stack sized to be received within the motor housing having a circumference of approximately 140 to approximately 190 mm. The motor produces a maximum power output of at least 1600 watts for driving an output shaft at a maximum torque of at least 30 inch-pounds and a maximum speed of at least 8000 rotations-per-minute.

Brushless motor system for power tools

A power tool chuck includes a body with a central bore extending along an axis and configured to receive a tool bit, a plurality of angled passageways, and a plurality of jaws received in the passageways and moveable between an axially forward and radially inward clamping position and an axially rearward and radially outward retracted position. At least one jaw has a rear end lying in a first plane transverse to the axis. A first key drive member coupled to a tail portion of the body is configured to be engaged by a second key drive member on a power tool output shaft to non-rotationally couple the body to the output shaft. The first key drive has a forward end lying in a second plane transverse to the axis. The second plane is axially forward of the first plane when the jaws are in the retracted position.

Power tool chuck

A power tool is provided including a gear case having a spindle, a motor case connected to a rear end of the gear case along a longitudinal axis; a handle portion extending from a rear end of the motor case along the longitudinal axis; a motor housed inside the motor case; a fan in rotational connection with the motor; at least one air intake arranged at least one of the motor case or the handle portion near the rear end of the motor case; and a power module including power switches for driving the motor and a heat sink. The power module is housed in at least one of the motor case or the handle portion near the rear end of the motor case such that rotation of the fan causes air flow to enter through the air intake and flow near the heat sink and through the motor.

A power tool is provided including a tool housing including a motor housing and a handle portion; a battery receptacle disposed at an end of the handle portion opposite the motor housing, the battery receptacle being configured to receive a battery pack having a maximum voltage of at least 60 V; and a brushless DC (BLDC) motor including an electronically-commutated stator assembly and a rotor assembly magnetically interacting with the rotor assembly to rotate with respect to the stator assembly, the stator assembly comprising a stator lamination stack sized to be received within the motor housing having a circumference of approximately 140 to approximately 190 mm. The motor produces a maximum power output of at least 1600 watts for driving an output shaft at a maximum torque of at least 30 inch-pounds and a maximum speed of at least 8000 rotations-per-minute.

The present disclosure is directed to a cordless reciprocating saw including a mechanical interface for attaching a removable battery pack. The mechanical interface includes a strike plate to reduce the effects of vibrational forces on the battery pack.

Reciprocating saw

A power tool is provided including a gear case having a spindle, a motor case connected to a rear end of the gear case, a handle portion attached to a rear end of the motor case, and a motor housed inside the motor case. The motor includes a stator, a rotor rotationally arranged inside the stator, and a fan in rotational connection with the rotor. At least one air intake is arranged at least one of the motor case or the handle portion near the rear end of the motor case. A power module including power switches and a heat sink is housed in at least one of the motor case or the handle portion near the rear end of the motor case such that rotation of the fan causes air flow to enter through the air intake and flow near the heat sink and through the motor.

Power tool

A power tool includes a motor housing defining a first air chamber with a first air inlet that receives a motor. A handle extending from the motor housing defines a second air chamber with a second air inlet that receives an electronics control module. A third air chamber with an air outlet receives a fan coupled to the motor output shaft. The fan: (a) pulls a first ambient airstream through the first air chamber from the first air inlet and into the third air chamber, bypassing the second air chamber, to cool the motor; (b) pulls a second ambient airstream through the second air chamber from the second air inlet and into the third air chamber, bypassing the first air chamber, to cool the electronics module; and (c) exhausts the first and second airstreams from the third air chamber via the air outlet.

Power tool having improved motor and controller cooling

A portable band saw includes a serviceable/replaceable bumper system for allowing the band saw to be easily repaired if damaged from being dropped. An auxiliary handle is adjustably mounted to the band saw and is releasable from its position if subjected to a large force so as to avoid damage to the handle and tool housing. An adjustable guide shoe includes a toolless adjustment. The front and rear section of the band saw are disposed on opposite sides of a polymeric field case. Compression rods are used to isolate compression forces from the polymeric field case. An electric box assembly including a plastic component box is disposed between the field case and a front section of the band saw. A crash guard is mounted adjacent to the field case and includes a sight guide along an edge thereof and a rear blade guard formed integrally therewith.

Portable band saw

An angle grinder is provided including a trigger assembly for selectively actuating the angle grinder. A particle separation assembly is provided for the removal of any dust, particle, or artifacts that may have entered into the housing of the angle grinder. A brush biasing system is also provided to ensure proper and efficient operation of the motor of the angle grinder. An overload monitoring system is included to monitor the loading on the motor. A clutch mechanism is also included to prevent overloading on the motor of the angle grinder. A gear wheel lock mechanism is also provided to prevent the wheel spindle from rotating during installation or removal of a grinding wheel on the wheel spindle. An anti-locking flange system is also included to prevent the over-tightening of the flanges and the grinder wheel during the operation of the angle grinder. A gear case labyrinth feature is also provided.

Angle grinder

The present invention is directed to an airflow generation and particle dispersion arrangement for a power tool (e.g., an angle grinder). The arrangement includes a motor, an airflow generation assembly, and a particle dispersion assembly. The airflow generation assembly includes a fan driven by the motor. When engaged, the driven fan generates an airstream that is drawn through the power tool. The particle dispersion assembly includes a passive fan that is not driven by the motor, but instead is driven by the airstream. In operation, the passive fan generates centrifugal and mechanical forces sufficient to remove particles from intake air passing through the particle dispersion assembly.

Airflow arrangement for a power tool

Trigger assembly for angle grinder

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Stewartstown, PA, United States of America

William F Gallagher