Exxon Research and Engineering Company

Exxonmobil Research and Engineering Company

Other

William E Winter, Jr

Elroy M Gladrow

William L Schuette

Paul E Eberly

Claude C Culross

Kenneth L Riley

Gordon Frederick Stuntz

Bruce R Cook

Gerald E Markley

Stephen M Davis

Daniel Francis Ryan

Willard H Sawyer

Gopal H Singhal

Lonnie W Vernon

Kenneth L Trachte

Stephen Neil Vaughn

Roby Bearden, Jr

Russell R Chianelli

Tan-Jen Chen

George A Swan, Iii

Thomas R Halbert

William A Wachter

Lloyd A Pine

Peter S Maa

Garland B Brignac

Richard A Demmin

John P Greeley

Robert J Lang

Steve D Reynolds

David W Staubs

John D Paynter

Bong H Chang

Joanne K Pabst

Craig A McKnight

Kent A Howard

Gophal H Singhal

Mafer E Tunison

Karsten H Moritz

Mamerto G Luzarraga

Patrick J Maher

The invention relates to a process for converting cycle oils produced in catalytic cracking reactions into olefinic naphthas. More particularly, the invention relates to a process for hydroprocessing a catalytically cracked light cycle oil, and then re-cracking in an out-board FCC reactor it in order to form a naphthenic blend-stock.

Cycle oil conversion process

The invention relates to a process for converting cycle oils produced in catalytic cracking reactions into light olefin, preferably propylene. More particularly, the invention relates to a process for hydroprocessing a catalytically cracked light cycle oil, and then re-cracking in a second FCC reactor.

Cycle oil conversion process incorporating shape-selective zeolite catalysts

The invention relates to a two-stage catalytic cracking process for converting cycle oils to more valuable products. More particularly, the invention relates to a process that includes interstage hydroprocessing and a tailored catalyst mixture in a second catalytic cracking stage where the hydroprocessed cycle oil is re-cracked.

Two stage FCC process incorporating interstage hydroprocessing

Selective and deep desulfurization of a high sulfur content mogas naphtha, with reduced product mercaptans and olefin loss, is achieved by a two stage, vapor phase hydrodesulfurization process with interstage separation of at least 80 vol. % of the H,S formed in the first stage from the first stage, partially desulfurized naphtha vapor effluent fed into the second stage. At least 70 wt. % of the sulfur is removed in the first stage and at least 80 wt. % of the remaining sulfur is removed in the second stage, to achieve a total at least 95 wt. % feed desulfurization, with no more than a 60 vol. % feed olefin loss. The second stage temperature and space velocity are preferably greater than in the first. The hydrodesulfurization catalyst preferably contains a low metal loading of Co and Mo metal catalytic components on an alumina support.

Two stage deep naphtha desulfurization with reduced mercaptan formation

A process for simultaneously converting benzene to predominantly methylbenzenes and reducing the concentration of C.sub.10 + alkyl aromatics in a naphtha boiling range refinery process stream containing both benzene and C.sub.10 + alkyl aromatics by contacting the stream at effective temperatures and pressures with a 12-ring zeolitic material.

Transalkylation of benzene with heavy catalytic naphtha

This invention is directed to a staged process for producing liquids from coal or similar carbonaceous feeds combining a pretreatment stage and a liquefaction stage. In the process, the feed is reacted with carbon monoxide and water at an elevated temperature and pressure. The so pretreated coal is sent to a liquefaction reactor, wherein the coal is reacted at a somewhat higher temperature in the presence of hydrogen and catalyst to produce valuable liquid fuels or feedstocks.

Liquefaction of coal with aqueous carbon monoxide pretreatment

A fluid catalytic cracking process for producing relatively low emissions fuels. The feedstock is relatively low in nitrogen and aromatics and high in hydrogen content and the catalyst is a rare-earth promoted amorphous silica-alumina catalyst. The feedstock can be characterized as having less than about 50 wppm nitrogen; greater than about 13 wt. % hydrogen; less than about 7.5 wt. % 2+ ring aromatic cores; and not more than about 15 wt. % aromatic cores overall.

FCC for producing low emission fuels from high hydrogen and low nitrogen

A fluid catalytic cracking process for producing relatively low emissions fuels, The feedstock is relatively low in nitrogen and aromatics and high in hydrogen content and the catalyst is an amorphous acidic catalytic material which is promoted with up to about 5000 wppm chromium. The feedstock can be characterized as having less than about 50 wppm nitrogen; greater than about 13 wt. % hydrogen; less than about 7.5 wt. % 2+ ring aromatic cores; and not more than about 15 wt. % aromatic cores overall.

A fluid catalytic cracking process for producing relatively low emissions fuels. The feedstock is relatively low in nitrogen and aromatics and high in hydrogen content and the catalyst is a mixture of zeolite-Y and ZSM-5, or an amorphous acid catalytic material with ZSM-5, or a combination of all three. The feedstock can be characterized as having less than about 50 wppm nitrogen; greater than about 13 wt. % hydrogen; less than about 7.5 wt. % 2+ ring aromatic cores; and not more than about 15 wt. % aromatic cores overall.

A fluid catalytic cracking process for producing relatively low emissions fuels. The feedstock is relatively low in nitrogen and aromatics and high in hydrogen content and the catalyst is an amorphous silica-alumina containing a separate surface silica phase. The feedstock can be characterized as having less than about 50 wppm nitrogen; greater than about 13 wt. % hydrogen; less than about 7.5 wt. % 2+ ring aromatic cores; and not more than about 15 wt. % aromatic cores overall.

A fluid catalytic cracking process for producing relatively low emissions fuels. The feedstock is exceptionally low in nitrogen and aromatics and relatively high in hydrogen and a 345.degree. C.+ products fraction is recycled to the cracking zone. The catalyst is an amorphous silica-alumina or a zeolitic material which is iso-structural to faujasite. The feedstock can be characterized as having less than about 50 wppm nitrogen; greater than about 13 wt. % hydrogen; less than about 7.5 wt. % 2+ ring aromatic cores; and not more than about 15 wt. % aromatic cores overall.

A fluid catalytic cracking process for producing relatively low emissions fuels. The feedstock is exceptionally low in nitrogen and aromatics and relatively high in hydrogen. The catalyst is an amorphous silica-alumina or a zeolitic material having a relatively small unit cell size. The feedstock can be characterized as having less than about 50 wppm nitrogen; greater than about 13 wt. % hydrogen; less than about 7.5 wt. % 2+ring aromatic cores; and not more than about 15 wt. % aromatic cores overall.

Fluid cracking process for producing low emissions fuels

Disclosed is a fluid catalytic cracking process for producing low emissions fuels. The feedstock is exceptionally low in nitrogen and aromatics and relatively high in hydrogen. The catalyst is a mixture of zeolite Y and zeolite beta (.beta.). The feedstock can be characterized as having less than about 50 wppm nitrogen; greater than about 13 wt. % hydrogen; less than about 7.5 wt. % 2+ ring aromatic cores; and not more than about 15 wt. % aromatic cores overall.

Fluid catalytic cracking process for producing low emissions fuels

Disclosed is a process wherein a two-stage hydroconversion process for converting a heavy hydrocarbonaceous feedstock to lower boiling products which process comprises: (a) reacting the feedstock in a first reaction stage at hydroconversion conditions which include temperature from about 650.degree. F. to 900.degree. F., and hydrogen partial pressure ranging from about 50 to 5000 psig in the presence of a metal compound which is convertible to a solid, non-colloidal, metal-containing catalyst, said metal selected from the group consisting of metals from Groups IVB, VB, VIB, VIIB, and VIII, of the Periodic Table of the Elements, wherein said metal compound is: (i) soluble in the hydrocarbonaceous feed; or (ii) soluble in an organic medium that can be dispersed in the hydrocarbonaceous oil, or (iii) soluble in water resulting in an aqueous solution which can then be dispersed in the hydrocarbonaceous feedstock; (b) passing the resulting product stream to a second reaction stage where it is reacted under slurry hydrotreating conditions which include: (i) temperature in the range of 650.degree. F. to 750.degree. F., with the promise that this slurry hydrotreating stage be operated at a temperature at least 25.degree. F. less than the first stage, and (ii) hydrogen partial pressures in the range of 800 to 4000 psig, and in the presence of hydrogen and a hydrotreating catalyst comprised of at least one Group VI metal and at least one Group VIII catalyst, on an inorganic oxide support.

Hydroconversion process with slurry hydrotreating

A process for removing heteroatoms from a hydrocarbonaceous feedstock using a catalyst composition comprised of: about 0.005 to 5.0 wt. % noble metal, about 0.5 to 5 wt. % of at least one Group VIII metal, and about 3 to 18 wt. % of a Group VI metal, and a refractory support, wherein the noble metal is incorporated into the refractory support by use of a precursor represented by ML.sub.2 when the noble metal is Pt or Pd, and ML.sub.3, when the noble metal is Rh or Ir, where M is the noble metal and L is a ligand selected from the dithiocarbamates, dithiophosphates, dithiophosphinates, xanthates, thioxanthates, and further wherein L has organo groups having a sufficient number of carbon atoms to render the noble metal complex soluble in oil.

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Baton Rouge, LA, United States of America

William E Winter, Jr