Bayer Corporation

Bayer Materialscience, LLC

William E Miller

William E Slack

Hersel T Kemp, Ii

Rick L Adkins

Sanjeev Madan

Charles M Milliren

Ronald Zibert

Richard A Riccitelli

The present invention relates to a new high functionality MDI. In particular, this invention relates to polymeric allophanates based on diphenylmethane diisocyanate having an NCO group content of 12 to 30%, prepolymers thereof, and processes for the production of these compositions. The prepolymers are stable liquids having NCO group contents of about 10 to about 28%.

Polymeric allophanates of diphenylmethane diisocyanate, perpolymers of these polymeric allophanates, and processes for the preparation of the polymeric allophanates and the prepolymers thereof

Polymeric allophanates of diphenylmethane diisocyanate, prepolymers of these polymeric allophanates, and processes for the preparation of the polymeric allophanates and the prepolymers thereof

This invention relates to a continuous process for the production of allophanate modified diphenylmethane diisocyanates having an NCO group content of 19 to 32% and an urethane content of less than 2 area % by GPC analysis. The process comprises (1) continuously reacting (a) diphenylmethane diisocyanate and (b) an alcohol, in the presence of (c) at least 25 ppm of an allophante catalyst, based on the combined weight of the diphenylmethane diisocyanate and the alcohol, in a reactor in an oxygen-free environment; (2) continuously treating the product exiting the reactor with a catalyst stopper at the reaction temperature; and (3) cooling the resultant product.

Continuous process for the production of MDI allophanates

This invention relates to a process for forming an allophanate-modified polymethylene poly(phenylisocyanate) comprising the steps of reacting a small amount of epoxide, along with alcohol, to polymethylene poly(phenylisocyanate) (PMDI) to form an intermediate, which is converted to allophanate upon addition of a metal divalent catalyst. This invention also relates to a process for forming an allophanate-modified PMDI comprising the steps of adding a small amount of epoxide, to PMDI to form an intermediate, which is converted to allophanate upon addition of an alcohol and a metal divalent catalyst. Both processes according to the invention of preparing allophanate-modified PMDI use mild conditions and low catalyst levels to yield viscosity stable products.

Allophanates of polymeric MDI

This invention relates to flexible foams and flexible molded foams prepared from an isocyanate component comprising an allophanate-modified diphenylmethane diisocyanate. The present invention also relates to processes for the production of these flexible foams and flexible molded foams.

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St. Clairsville, OH, United States of America

William E Miller