Sabic Global Technologies B.v.

Shpp Global Technologies B.v.

William E Hollar

Pankaj Singh Gautam

Zeljko Kuzeljevic

Mohan Khadilkar

Viswanathan Kalyanaraman

Rahul Patil

Sasi Sethumadhavan Kannamkumarath

Zachary Anderson

Donald Paciorkowski

Kapil Inamdar

A process for the manufacture of polycarbonate particles is disclosed herein. The process includes combining a first solution including a polycarbonate and a phosphorus-containing flame retardant or a flame retardant polycarbonate, and an organic solvent with a second solution including a surfactant and an aqueous solvent substantially immiscible with the organic solvent, under conditions of shear and temperature effective to provide an emulsion. At least a portion of the organic solvent is removed from the emulsion to provide an aqueous slurry having a plurality of particles, wherein the particles include the polycarbonate and the phosphorus-containing flame retardant or the flame retardant polycarbonate.

Process for the manufacture of flame retardant polycarbonate particles and flame retardant polycarbonate particles prepared thereby

In an embodiment, a method of producing phosgene in a tube reactor comprises introducing a feed comprising carbon monoxide and chlorine to a tube of the reactor, the tube having a particulate catalyst disposed therein, wherein a thermally conductive material separate from the tube contacts at least a portion of the particulate catalyst; to produce a product composition comprising phosgene, and carbon tetrachloride in an amount of 0 to 10 ppm by volume based on the volume of the phosgene.

Method and apparatus for producing high purity phosgene

A reactor for producing phosgene, the reactor comprising: tube located in a shell and a space located between the tube and the shell; a cooling medium located in the space and a catalyst located in the tube or cooling medium located in the tube and a catalyst located in the space; a feed inlet; and a product mixture outlet; wherein the tube comprises one or more of: a mini-tube and a second tube section; a first concentric tube concentrically located in the shell; a twisted tube; an internal scaffold; and an external scaffold.

In another embodiment, a process of purifying an interfacially polymerized polycarbonate from a feed comprising an aqueous phase and an organic phase comprising an organic solvent, the interfacially polymerized polycarbonate, a catalyst, and ions, can comprise: separating the aqueous phase and the organic phase from the feed, wherein during the separating the feed is subjected to at least one of: energy of less than or equal to 0.5 kJ/kg of feed, a shear rate of less than 150,000 S, and centrifugal forces of 100 to 2,000 g-force; to form a purified aqueous phase and a purified organic phase comprising a purified polycarbonate.

Low shear process for polycarbonate purification

In an embodiment, a process of purifying a polycarbonate from an interfacial polymerization product mixture comprising an aqueous phase and an organic phase comprising a first organic solvent, the polycarbonate, a catalyst, and ions, the process comprises: separating the aqueous phase and the organic phase to form a separated aqueous feed stream and a separated organic stream; extracting the catalyst and the ions from the separated organic stream to form a purified polycarbonate stream and an extracted aqueous feed stream, wherein at least one of the separated aqueous feed stream and the extracted aqueous feed stream comprise an organic portion and an aqueous portion; purifying an aqueous stream comprising one or both of the separated aqueous feed stream and the extracted aqueous feed stream by adjusting a viscosity of the organic portion to be less than or equal to 40 centipoise by adding a second organic solvent to the aqueous stream to form a combined stream; optionally, adjusting a ratio of the aqueous portion to the organic portion to 1.0 to 20.0 by adding an aqueous solution to the aqueous stream; and separating the combined stream to form a purified aqueous stream, wherein less than or equal to 3 vol % of the purified aqueous stream is the organic portion.

Process for the purification of polycarbonate

In an embodiment, a process of purifying a polycarbonate comprises: polymerizing a dihydroxy compound and a carbonate source via an interfacial reaction in the presence of a catalyst to form a product mixture comprising an aqueous phase and an organic phase, wherein the organic phase comprises the polycarbonate, the catalyst, ions, and a solvent having a boiling point T; heating the product mixture to greater than or equal to T; separating the aqueous phase and the organic phase at a temperature greater than or equal to Tto form a separated organic phase and a separated aqueous phase; extracting the catalyst from the separated organic phase; and extracting the ions from the separated organic phase; wherein if a centrifuge is used in the extracting of the catalyst, the extracting of the ions, or both, the process further comprises cooling a stream entering the centrifuge to less than T.

Thermal enhancement of the purification process for interfacial polycarbonate and copolymer polycarbonates

Polyetherimide particles or powders with a high surface area and high porosity can be prepared by precipitation of polymer solution in hot water or steam without the use of any additives. The particles or powders produced rapidly dissolved in organic solvents as well as epoxy matrices.

Growing community of inventors

Mount Vernon, IN, United States of America

William E Hollar