Aer Energy Resources, Inc.

General Electric Company

Gates Energy Products, Inc.

William C Thibault

Lawrence A Tinker

Christopher Pedicini

Paul E Pate

Chris Anthony Turner

John J Strickland

Robert C Fowler

James D Handley

Edward S Buzzelli

Edward S Buzzrelli

A dual air electrode metal-air cell having a casing with an upper cathode mask wall, a lower cathode mask wall, and a side wall; an anode assembly having a layer of anode material positioned above and below an anode collector and means, that may be a membrane or a solid foil current collector, for inhibiting movement of anode material between the two layers; separator materials covering the anode assembly on at least its upper and lower sides; an upper air cathode positioned between the upper cathode mask wall and the separator materials on the upper side of the anode assembly; a lower air cathode positioned between the lower cathode mask wall and the separator materials on the lower side of the anode assembly; a gas vent positioned on one or more of the side walls of the casing; and a liquid electrolyte substantially trapped by the separator materials. The separator materials comprise one or more layers of an absorbent fibrous web and one or more layers of a microporous membrane that, when wet, is gas-impermeable and liquid-permeable.

Split anode for a dual air electrode cell

A dual air electrode metal-air cell having a casing including an upper cathode mask wall, a lower cathode mask wall, and a plurality of side walls; a metal anode with at least upper and lower sides covered with separator materials; an upper air cathode positioned between the upper cathode mask wall and the separator materials on the upper side of the anode; a lower air cathode positioned between the lower cathode mask wall and the separator materials on the lower side of the anode; a gas vent positioned on one or more of the side walls of the casing; and a liquid electrolyte substantially trapped by the separator materials. The separator materials comprise one ore more layers of an absorbent fibrous web and one or more layers of a microporous membrane that, when wet, is gas-impermeable and liquid-permeable.

Dual air elecrtrode cell

A protective system for multi-part connections that prevents unintended disconnection, is inexpensive, and can be used regardless of the shape of the connectors which form the connection. The protective system allows interchanging of component connectors without compromising the protective function. The secured connection includes a first connector, a second connector shaped to engage the first connector and including a catch positioned to be accessible when the connectors are engaged, and a securing line shaped at a first end thereof to engage the first connector and at a second end thereof to be secured in the catch.

Universal strain relief device for connectors

A rechargeable metal-air electrochemical cell comprising a hydrogen-oxygen recombination electrode recombines hydrogen produced at the anode with oxygen to replenish the supply of water in the cell. The cell comprises an oxygen gas-permeable, liquid water-impermeable air cathode disposed in the cell case such that the cell is substantially impermeable to liquid water and the cell can receive and discharge oxygen gas through an opening in the cell case. During the discharge mode of the cell, the recombination electrode is inactive, and during the recharge mode, the recombination electrode catalyzes the electrochemical recombination of hydrogen and oxygen in the cell to form water. According to another aspect, the cell can comprise a device for indicating the end of the charge mode by sensing the level of current between the cathode and the recombination electrode and comparing that current level to a predetermined current level. When the current level between the cathode and the recombination electrode exceeds the predetermined current level, the device indicates that the end of charge has been reached or can activate a recharge disconnect switch.

Rechargeable metal-air electrochemical cell with hydrogen recombination

An anode for use in an electrochemical cell comprising a current collector layer having a thickness less than about 10 mils, and desirably less than about 4 mils, and a rigid support extending adjacent one side of the current collector layer so that the current collector layer is sandwiched between the anodic layer of the anode and the rigid support. The rigid support maintains the current collector layer in the original configuration of the current collector layer during discharge and recharge cycles of the cell. A cell containing the anode is also disclosed. The rigid support for the anode current collector can be mounted in the electrochemical cell case so as to allow for the release from the cell of gas produced at the anode.

Anode assembly with thin metal current collector and electrochemical

The present invention provides a system for venting gas from within a case housing a metal-air cell having a cathode and an anode with a separator positioned therebetween. The cell has at least one gas vent on the anode side of the separator that extends from the interior surface of the case to the exterior surface. Each gas vent has a gas vent cap thereon on the interior surface of the case. A gas permeable, hydrophobic membrane is positioned between each gas vent and gas vent cap. The gas vent, with the gas vent cap positioned thereon, prevents the anode from blocking the venting of gas through the membrane.

Diffusion vent for a rechargeable metal-air cell

An electrochemical cell and method of making same are provided wherein the electrochemical cell includes a radial sealing function effected by the combination of a seal comprised of an amorphous polymer and a cell container wall having a stiffening rib on one axial side of the seal and a lip on the other side of the seal wherein the rib and the lip eliminate springback of the container wall upon removal of the external radial force establishing the compressive sealing forces.

Radial seal for an electrochemical cell and method of making same

A method for winding into an electrochemical cell, a plurality of flexible strip members each having a leading end portion, including the steps of positioning a first and second arbor half to face each other but not in contact, feeding the leading end portions between the first and second arbor halves, bringing the arbor halves together to capture at least a portion of the leading end portions, rotating the first and second arbor halves to wrap the leading end portions around a first curvilinear driving surface of the first arbor half, and applying pressure with a roller to the flexible strip members during at least a portion of the time the arbor halves are rotating. An electrochemical cell having a central opening extending the length of the axis of the cell is also described.

Method of winding an electrochemical cell and cell produced by the method

A pressure relief valve is provided for venting gas from the interior of an electrochemical cell when the pressure of the gas within the cell is excessive. The valve effects sealing or the interior of the cell from the atmosphere when the pressure in the cell is not excessive. Within the relief valve first and second seals are disposed in series in a fluid path and serve not only to enhance the sealing function but also cooperate with resilient means to avoid substantial variations in valve opening pressure if the resilient means are misaligned during assembly of the valve.

Resealable vent valve for a rechargeable battery

Method for sealing a rechargable cell

An improved pressure relief apparatus is disclosed for use with sealed containers such as those found in many galvanic cells. A specially shaped diaphragm (32, 34, 36, 38, 40) is situated across an opening (14) to the interior of the container (10), beneath a piercing point (48). When the pressure within the container reaches a preselected level, the diaphragm snaps rapidly outwardly into contact with the piercing point, thus causing itself to be pierced and relieving the accumulated pressure.

Growing community of inventors

Powder Springs, GA, United States of America

William C Thibault