Martin Marietta Corporation

William C Moshier

Dennis C Nagle

John M Brupbacher

Leontios Christodoulou

A method is taught for the in-situ precipitation of second phase materials, such as ceramic or intermetallic particles, in a substantial volume fraction of solvent metal matrix. The invention involves the propagating reaction of the second phase-forming constituents in a solvent metal medium to provide a porous composite of finely-dispersed second phase particles in the metal matrix. Exemplary materials include titanium carbide or titanium diboride in an aluminum matrix.

Process for forming porous metal-second phase composites

Porous metal-second phase composites

A method for welding metal composite materials, including metal-ceramic composites, whereby a weld or filler material is prepared by the in-situ precipitation of ceramic in a metallic matrix. The filler material may comprise boride, carbide, oxide, nitride, silicide, etc., while the matrix metal may constitute a alloy or intermetallic of two or more metals. A strong bond is achieved when welding two conventional metals, a conventional metal and a metal-ceramic composite, or two metal-ceramic composites.

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Pasadena, MD, United States of America

William C Moshier