Acushnet Company

William Brum

Kevin M Harris

Christopher Cavallaro

Jeffrey L Dalton

Herbert C Boehm

Brian P St Aubin

Paul A Furze

Thomas L Mydlack

A method for making a multilayer golf ball including a solid center having a center hardness, a plurality of laminates cut into a plurality of shapes formed around the center to create an inner ball, and a cover formed around the inner ball, wherein the plurality of layers can include at least a first layer having a hardness greater than the center hardness and a second layer having a hardness greater than the first layer hardness, and optionally a third layer disposed between the first and the second layers having a hardness greater than the first layer hardness.

Method of making a golf ball with a multi-layer core

A method for inspecting golf balls is disclosed. The method comprises the steps of providing at least one sensor capable of obtaining images of the infrared radiation emitted from the ball, obtaining at least one image of the ball using the sensor after paint or a coating has been applied to the surface of the ball, and determining whether the liquid was applied evenly on the surface of the ball. Preferably, the image is obtained during the transient period when the solvent in the paint or coating is evaporating. A number of numerical analysis can be used to determine the evenness of the paint or coating.

Apparatus and method for inspecting golf balls using infrared radiation

A method of molding a golf ball core utilizing a single cavity mold that moves on a continuous conveyor system wherein heated preps are automatically and individually taken directly from the extruder and robotically placed into a bottom mold half that is integral with and moves along a conveyor at a speed consistent with the output from the extruder. This eliminates the prep's inefficient loss of heat during storage that is associated with the batch process. The method provides preheating each top and bottom mold half in separate conveyor ovens to about 350&#xb0; F. prior to the prep being loaded into the bottom mold half. After the prep is loaded, the top and bottom mold halves are assembled to create the single cavity mold. The single cavity mold compresses the prep into a spherical core shape by utilizing spring force and retainer plates to exert about 384 lbs of force. The core is then moved by conveyor into a convection oven wherein the core is cured to a temperature of about 350&#xb0; F. The cores are then robotically removed from the mold and transferred to a site wherein an intermediate or cover layer is placed over it.

High speed golf ball core molding

A method for inspecting golf balls is disclosed. An imager such as a camera captures a digital image of the golf ball. The golf ball image is separated into regions, and a brightness level is determined for each region using a histogram tool. The brightness level of the region is compared with a reference level. If the brightness level of the region is significantly different from the reference level, then the golf ball is diverted. The regions are located from image to image using pattern matching and/or edge finding tools. The environmental light conditions are altered to facilitate the pattern matching and edge finding.

Apparatus and method for inspecting golf balls using threshold analysis

An improved apparatus and method for forming a golf ball is described. The method includes utilizing strands of a desired material. The method employs a top, center and bottom plate. The strands are placed over the concave cavities of a lower plate and over the hemispherical protrusions of a center plate. The three plates are then placed in a press, along with a top plate, thereby forming two sets of hemispherical shells. One set of shells remains in the cavities of the top plate, and one set remains in the cavities of the bottom plate. Centers are placed inside the hemispherical shells of the bottom plate. The two sets of shells are then brought together to form a complete core. A cover may be added to complete the formation of a golf ball.

Method and apparatus for molding dual core assemblies

Method and Apparatus for molding dual core assemblies

The present invention relates to an improved apparatus for plasma treatment of golf ball surface. The improved apparatus comprises a cylindrical basket shaped rotating tumbler made from aluminum sheet metal that holds a plurality of golf balls within a sealed casing for surface preparation. A staggered hole pattern yields about 57% of open area in the tumbler surface to insure evacuation with minimum resistance. The holes are individually machined and have machined radiuses at each side of the sheet metal to allow for adequate coverage of a hard anodic coating which is necessary for protection of the sheet metal from the high intensity plasma.

Apparatus for plasma treatment of golf balls

An improvement in the method of molding is disclosed which utilizes a three plate mold to form golf ball cores having dual parting lines. A method of stripping the cores from the mold and the flashing is also disclosed.

Method for molding and stripping golf ball cores from a three plate mold

The present invention relates to an improved apparatus for plasma treatment of golf ball surface. The improved apparatus comprises a cylindrical basket shaped rotating tumbler made from aluminum sheet metal that holds a plurality of golf balls within a sealed casing for surface preparation. A staggered hole pattern yields about 57% of open area in the tumbler surface to insure evacuation with minimum resistance. The holes are individually machined and have machined radiuses at each side of the sheet metal to allow for adequate coverage of a hard anodic coating which is necessary for protection of the sheet metal from the high intensity plasma. A two stage dry vacuum pumping system is used to reduce hydrocarbon impurities and improve print and paint adhesion.

Method for plasma treatment of golf balls

An improvement in the manufacture of golf ball cores utilizing a three plate mold to form the cores therein providing the cores with dual parting lines. The apparatus comprises top, center and bottom plates, each having at least one mold insert. Each insert having a cavity therein. The three cavities collectively forming a spherical shape for molding a golf ball core. Upon the cores being formed, the center plate holding the cores, is lifted and rotated to a juxtaposed position against a stripping plate, whereby the cores are mechanically separated from both the mold and overflow flashing. The dual parting lines of different distances from their respective polar ends.

Golf ball cores with dual parting lines made from a three plate mold

An improved apparatus comprising a three plate mold for forming golf ball cores having dual parting lines. The mold comprises top, center and bottom plates, each having at least one mold insert with each insert having a cavity therein. The three cavities collectively form a spherical shape for molding a golf ball core. Upon the cores being formed, the center plate holding the cores, is lifted and rotated to a juxtaposed position against a stripping plate, whereby the cores are mechanically separated from both the mold and overflow flashing.

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Raynham, MA, United States of America

William Brum