Polyloom Corporation of America

Tennessee Valley Performance Products, Inc.

Other

Wilbert E Fink

Jean-Claude Auguste

Fred Chiles

An improved heavy denier fibrillated polymer carpet yarn is densely knit, deknit and heat treated. An improved carpet face yarn is provided in an omnidirectional carpet pile.

Knit-deknit yarn and method and apparatus for making same

The disclosure relates to a carpet, a process for manufacturing a carpet and a method for recycling a carpet. The carpet of the present disclosure includes a primary backing having tufts of synthetic carpet fibers protruding from a top surface and, optionally, a secondary backing, with an extruded sheet of an isotactic polyolefin polymer between and integrally fused to a bottom surface of the primary backing and an upper surface of the secondary backing. The process for manufacturing the recyclable carpet includes contacting the extruded sheet with the primary backing and, optionally, the secondary backing, at a temperature sufficiently high to integrally fuse the extruded sheet to the respective backing. The method for recycling synthetic carpet of the type described includes manufacturing the carpet, collecting portions of the carpet, and melting the collected portions to make a feedstock.

Carpet and techniques for making and recycling same

The disclosure relates to a carpet product, a process for manufacturing carpet, and an apparatus used in a carpet manufacturing process. The carpet product is made from tufted polymer filament yarn and includes a sheet of extruded polypropylene, integrally fused to the individual yarn filaments of the yarn back loops. The yarn fibers are substantially all secured to the integrally fused sheet so that the carpet resists fuzzing. The process includes providing a carpet base having a primary backing penetrated by yarn, applying heat to the underside of the base, extruding a heated sheet of polymer and continuously contacting the heated extruded sheet of polymer with the base thereby integrally fusing the base to the extruded sheet. The apparatus includes a source of carpet precursor, a heated cylinder for heating the underside of the carpet, an extruder and a casting roll against which the extruded sheet and heated carpet are pressed.

Growing community of inventors

Villanova, PA, United States of America

Wilbert E Fink