Heidelberger Druckmaschinen Ag

Heidleberger Druckmaschinen Ag

Werner Schwab

Thomas Schemmel

Hans Schadl

Marco Melischko

A method for creating a proof print in a web-processing printing press, for example a rotary printing presses for the industrial printing of packaging, includes using the printing press to print a print job and, thereafter, a follow-up print job and producing the proof print for the follow-up print job. A preferably flying web change from a first web to a second web is carried out, and the proof print is made on an end portion of the first web and preferably upstream of an adhesive join between the two webs or on an edge portion of the first web or of the second web. A proof print is therefore created and, in the process, waste is reduced and the proof print is straightforwardly provided for inspection.

Method for creating a proof print in a web-processing printing press

A device for measuring elevated areas of the surface of a rotary body in the form of a cylinder, a roller, a sleeve or a plate of a printing press, for example a flexographic printing plate, includes a first motor for rotating the rotary body about a rotational axis and a measuring unit for contactless measurement. The measuring unit for contactless measurement includes at least one radiation source and at least one area scan camera. The measuring unit for contactless measurement preferably includes a reference object, for example a wire tensioned in an axially parallel manner, a second motor and optionally a further second motor, for adjusting the measuring unit and/or the reference object perpendicularly to the rotational axis. The device makes it possible to measure elevated areas, for example flexographic print dots, quickly and with high precision. A system having the device is also provided.

Device for measuring elevated areas of the surface of a rotary body and system having the device

A device for measuring elevations of a surface of a rotary body embodied as a cylinder, roller, sleeve, plate or flexographic printing plate for graphic industry machines includes a first motor for rotating the rotary body about an axis of rotation and a measuring device for contactless measurement which is part of or integrated into a mounter for printing plates. The measuring device allows the printing forme to be measured and analyzed to check mounting quality and to detect diameter differences. The measuring device preferably further includes a reference object, such as a wire tautened in an axially parallel direction, a second motor and, if desired, a further second motor for adjusting the measuring device and/or the reference object in a direction perpendicular to the axis of rotation. The device provides a fast way of measuring the elevations, such as flexographic print dots, with great accuracy.

Device for measuring elevations on the surface of a rotary body

A printing machine for printing on a printing substrate web includes a plurality of inline flexographic printing units which are disposed in a plane accessible to an operator of the machine. Each one of the two flexographic printing units of a respective duplex printing station includes a respective impression cylinder and a dryer disposed between the two impression cylinders along a path of web travel of the web of printing substrate. A method of operating the printing machine is also provided.

Printing machine with a twin printing unit and method of operating such a printing machine

A method of operating flexographic printing presses having an impression cylinder, printing cylinder carrying a sleeve with a flexographic printing forme or cylinder, uses a sensor adjusting print register of the printing forme or cylinder relative to a further printing forme or cylinder and/or adjusts color density and/or implements color inspection. An image of the sleeve surface with printing forme is recorded by a camera and processed before printing, locating a register mark and/or a color measurement field in terms of x-y positions. A sensor automatically moves for recording the register mark to the y-position of the register mark before adjusting to record the register mark and/or a sensor moves for recording the color measurement field to the y-position of the color measurement field before adjusting to record the color measurement field. Cost-efficient, high-quality industrial printing and further automation is provided.

Method of operating a flexographic printing press, flexographic printing press, system and sleeve

A device for measuring a surface or elevations of the surface of a rotary body provided as a cylinder, a roller, a sleeve, or a plate for a graphic industry machine, includes a first motor for rotating the rotary body about an axis of rotation and a measuring device including at least one radiation source, at least one area scan camera, and at least one computer used to take contactless measurements on the surface which is permanently sticky and/or compressible and/or porous and therefore difficult to measure. The measuring device uses a virtual reference object saved on the computer to determine the concentricity of the rotary body on the basis of the measurement results. A system including the measuring device and a flexographic printing press is also provided.

Device for measuring a surface of a rotary body or elevations thereof and system

A method of operating a flexographic printing press having a printing cylinder carrying a sleeve with at least one flexographic printing forme or a flexographic printing cylinder, and an impression cylinder, includes adjusting contact pressure between the printing cylinder or the flexographic printing cylinder and the impression cylinder by motor. The adjustment is made in an automated way as a function of a dot density of the flexographic printing forme, i.e. of a location-dependent density of printing elevations on the flexographic printing forme or data computationally derived therefrom. A cost-efficient way of producing high-quality prints in an industrial flexographic printing process is thus provided. In addition, the method advantageously provides further automation of the printing process. A flexographic printing press, a flexographic printing press system, and a flexographic printing forme or sleeve for a flexographic printing forme are also provided.

Method of operating a flexographic printing press, and system

A device for measuring elevations on a surface of a rotary body provided as a cylinder, sleeve, or plate for a graphic industry machine, for instance a flexographic printing plate, includes a first motor rotating the rotary body about an axis of rotation and a measuring device including at least one radiation source, at least one line scan camera, and a computer taking contact-free measurements and combining individual images of the line scan camera to form a joint image. The measuring device preferably includes a reference object such as a wire tautened in an axially parallel direction, a second motor and, if required, a further second motor adjusting the measuring device and/or reference object perpendicular to the axis of rotation. The device provides fast high-precision measurements of elevations such as flexographic printing dots. A system includes the measuring device and a flexographic printing press.

Device for measuring elevations on the surface of a rotary body and system

A method operates a flexographic printing press. The press contains a printing cylinder carrying a sleeve with at least one flexographic printing forme or a flexographic printing cylinder and an impression cylinder forming a printing nip with the printing cylinder to print on a web of printing substrate. The method includes automatically adjusting the transport speed of the web of printing substrate as a function of a dot density of the flexographic printing forme, i.e. of a location-dependent density of printing elevations on the flexographic printing forme, or of data computationally derived therefrom, or as a function of gaps of the flexographic printing forme or printing cylinder or data computationally derived therefrom. The printing press advantageously provides a cost-efficient way of producing high-quality prints in an industrial flexographic printing process while avoiding undesired vibration. In addition, the method of the invention advantageously provides further automation of the printing process.

Method of operating a flexographic printing press, flexographic printing press, system, flexographic printing forme and a sleeve for a flexographic printing forme

In a method of operating a flat-bed die-cutter a printing substrate in the form of a web is fed to a die-cutting module of the flat-bed die-cutter, a web section is severed from the web and removed as waste. The web is guided through the die-cutting module and the web section is severed from the web in or downstream of the die-cutting module and removed as waste. Products are thus formed by die-cutting a web while reducing waste and periods of standstill.

Method of operating a flat-bed die cutter

A printing machine for printing on a web of printing material includes a plurality of in-line flexographic printing units disposed in a plane that is accessible to a machine operator. Every two flexographic printing units of the plurality of flexographic printing units together form a double printing station and the two flexographic printing units of a respective double printing station have a common impression cylinder. A method of operating a printing machine is also provided.

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Bechtsrieth, Germany

Werner Schwab