Arkema Inc.

Arkema France

Wenjun Wu

Kyu-Jun Kim

Wayne Devonport

Jeffrey A Schneider

Albert R Miner, Ii

Jihui Guo

Leo Mario Saija

Gerald Vandezande

Mario Lugli

Michael C Kaufman

Jeff A Schneider

Karen L Wallace

Jeanne L Stallings

Haiming Chen

Xiangling Meng

Hua Zhou

Albert R Miner

Leo-Mario Saija

Jihiu Guo

Albert R Miner Ii

The invention relates to aqueous polymer dispersions comprising polymerized units issued from the following monomers with related weight proportions based on 100 parts of weight of a)+b): a) 50 to 90% of a monoethylenically unsaturated non-ionic monomer, b) 10 to 50% of vinyl aromatic monomer or methyl methacrylate, c) 1 to 5% of a hydroxy-containing (meth)acrylate, d) 0.1 to 3% of acid monomer selected from d1) acid monomer selected from monocarboxylic or dicarboxylic acid monomers and d2) acid monomer selected from phosphorous-based or sulfur-based strong acid monomers or/and their salts, or from the mixtures of d1) and d2), e) 0.001 to 0.5% of chain transfer agent, and f) 0 to 1% one of internal crosslinker bearing at least two copolymerisable ethylenic unsaturations, the polymer having a Tg measured by DSC from −30 to 0° C. and a gel content of 0 to 60%, formed during polymerization.

Emulsion polymer compositions and use thereof in low odor waterproofing coatings

Emulsion polymers and coating compositions made therefrom that exhibit exceptional roller stability and stain resistance to both hydrophilic and hydrophobic stains, without sacrificing scrub resistance. The emulsion polymers include, as polymerized units formed at a pH between 3 and 9:

Emulsion polymers and low VOC coating compositions made therefrom

A multiphase emulsion polymer for aqueous coating compositions containing little or no organic solvent includes at least one soft phase and at least one hard phase prepared by a multi-stage emulsion polymerization. The hard phase contains a hard phase polymer having a glass transition temperature in a range from 10 C to 100 C which is more than 50 C higher than that of the soft phase polymer. The hard phase is formed as a first stage polymer and the one soft phase is subsequently polymerized in the presence of the first stage polymer. The hard phase polymer includes at least one carboxylic acid monomer and at least one ethylenically unsaturated monomer. A method of making a multiphase emulsion polymer for aqueous coating compositions containing zero or low levels of organic solvent is disclosed. Such aqueous coating compositions may simultaneously have excellent block resistance, freeze thaw stability and low temperature coalescence characteristics.

Multiphase emulsion polymers for aqueous coating compositions containing little or no organic solvents

Emulsion polymers and coating compositions made therefrom that exhibit exceptional stain resistance to both hydrophilic and hydrophobic stains. The emulsion polymers include, as polymerized units: a) at least one ethylenically unsaturated nonionic monomer in an amount ranging between about 85 wt. % to less than 100 wt. % based on the overall weight of the polymer composition; b) a first acid monomer in an amount ranging from about 0.1 to 2 wt. %, the first monomer being a strong acid monomer selected as a phosphorus-based acid monomer, a sulfur-based acid monomer, or a mixture thereof, and c) a second acid monomer in an amount ranging from about 0.1 to 2 wt. %, the second monomer being one or more ethylenically unsaturated monomers having at least one carboxyl or carboxylic anhydride functional group. The relative amounts of the first and second acid monomers are such that the ratio of b/c is greater than 0.7.

Emulsion polymers and stain resistant coating compositions made therefrom

The aqueous, substantially volatile organic compound (VOC)-free coating compositions of the invention include an acrylic latex and a vinyl acetate-ethylene latex including from about 10 to about 90 weight percent of a vinyl acetate-ethylene polymer, based on total weight of acrylic polymer and vinyl acetate-ethylene polymer, having a Tfrom about &#x2212;20 to about 20 degrees Celsius; and from about 10 to about 90 weight percent of an acrylic polymer, based on the total weight of acrylic polymer and vinyl acetate-ethylene polymer, the acrylic polymer comprising, in polymerized form, at least one ethylenically unsaturated (meth)acrylic monomer and from about 0.01 to about 10 weight percent, based on total weight of the acrylic polymer, of an acetoacetate moiety containing monomer, where the acrylic polymer has a Tof from about &#x2212;20 to about 20 degrees Celsius.

Coating compositions for improved block resistance

Latex binders useful for preparing zero or low VOC coating compositions having excellent freeze-thaw stability, good tint strength and good scrub resistance when cured may be obtained using a polymerizable polyalkylene glycol monomer such as polyethylene glycol methacrylate in combination with one or both of an emulsifier or a polymerizable polyalkylene glycol monomer containing bulky hydrophobic groups substituted on an aromatic ring.

Latex binders useful in zero or low VOC coating compositions

Polymer latex binders useful for preparing coating compositions containing low levels of, or which are substantially free of, volatile organic compounds (VOCs) such as volatile freeze-thaw additives are prepared by multistage emulsion polymerization, wherein one stage provides a copolymer having a relatively high glass transition temperature and containing an oxyalkylene-containing (meth)acrylate comonomer.

Polymer latex binders useful in zero or low VOC coating compositions

Embodiments include coating compositions, methods of coating a substrate, and substrates having at least one surface coated according to the methods of the present disclosure. The aqueous, substantially volatile organic compound (VOC)-free coating compositions includes an acrylic latex and a vinyl acetate-ethylene latex including from about 10 to about 90 weight percent of a vinyl acetate-ethylene polymer, based on total weight of acrylic polymer and vinyl acetate-ethylene polymer, having a Tfrom about &#x2212;20 to about 20 degrees Celsius; and from about 10 to about 90 weight percent of an acrylic polymer, based on the total weight of acrylic polymer and vinyl acetate-ethylene polymer, the acrylic polymer comprising, in polymerized form, at least one ethylenically unsaturated (meth)acrylic monomer and from about 0.01 to about 10 weight percent, based on total weight of the acrylic polymer, of an acetoacetate moiety containing monomer, where the acrylic polymer has a Tof from about &#x2212;20 to about 20 degrees Celsius.

The aqueous volatile organic compound (VOC)-free coating compositions includes an acrylic latex and a vinyl acetate-ethylene latex including from 10 to 90 weight percent of a vinyl acetate-ethylene polymer, based on total weight of acrylic polymer and vinyl acetate-ethylene polymer, having a Tfrom &#x2212;20 to 20 degrees Celsius; and from about 10 to about 90 weight percent of an acrylic polymer, based on the total weight of acrylic polymer and vinyl acetate-ethylene polymer, the acrylic polymer comprising, in polymerized form, at least one ethylenically unsaturated (meth)acrylic monomer and from 0.01 to 10 weight percent, based on total weight of the acrylic polymer, of an acetoacetate moiety containing monomer, where the acrylic polymer has a Tof from &#x2212;20 to 20 degrees Celsius. A method of coating a substrate and substrate having at least one surface coated are disclosed.

An aqueous emulsion polymer and a method for preparing the aqueous emulsion polymer, where the aqueous emulsion polymer is useful in an aqueous coating composition to provide good scrub resistance while maintaining wet adhesion of the aqueous coating composition.

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Cary, NC, United States of America

Wenjun Wu