Thermon Manufacturing Company

Wells Whitney

Umesh Sopory

A heating cable includes a bus wire structure that includes a plurality of bus wires. An insulation layer is provided to insulate the plurality of bus wires. A plurality of node areas exposes portions of the bus wires from the insulation. A heating element is wrapped around the bus wire structure in a helical manner. The heating element includes an insulating core and one or more resistance wires wrapped around the core in a helical manner. The heating element is electrically coupled to the nodes of the bus wire structure at the plurality of node areas. The insulating core may be made of a folded-over tape made of a cloth material, such as glass cloth. Pluralities of redundant paths in between two nodes are provided to allow for current to flow in a zone if one of the redundant paths is broken.

Heating cable

Particular embodiments generally relate to a heating cable that includes a plurality of bus wires positioned on the outside of a heating element. In one embodiment, a spacer is provided. A heating element is included on a surface of the spacer. The heating element also includes one or more resistance wires. A plurality of bus wires are positioned on the edges of the spacer that has the heating element wrapped around it. For example, a first bus wire is positioned on a first side of the spacer and a second bus wire is positioned on a second side of the spacer. A plurality of node areas (e.g., on the bus wires or on an insulated heating element) allow a resistance wire of the heating element to be electrically coupled to the bus wires at the plurality of node areas on alternating bus wires.

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San Francisco, CA, United States of America

Wells Whitney