Gm Global Technolgoy Operations, Inc.

Wei Zeng

Scott E Parrish

Lei Hao

Jeremie Dernotte

Shuqing Zeng

Louis G Hector, Jr

Syed B Mehdi

Ke Liu

Xiaofeng Yang

Nicole D Ellison

Kevin J Silang

Xingcheng Xiao

Srihari K Gangaraj

Chandra S Namuduri

Mei Cai

Brian James Koch

Hui-ping Wang

Jing Gao

Joshua L Solomon

Arun S Solomon

Young J Kim

Sharon Xiaobin Li

Michael C Zumbaugh

Jordan B Chipka

Jeffrey Wentz Yambor

Baixuan Yang

Huabing Zhu

Aijie Chen

A system includes a battery pack module and a control module. The battery pack module is configured to be implemented in a battery pack. The battery pack module includes cells and one or more force sensors configured to generate at least one force signal indicative of force on the cells within the battery pack module. The control module is configured to: receive the at least one force signal; based on the at least one force signal, detect a state of the cells; and based on the detected state of the cells, at least one of i) modify the state of the cells, ii) generate an alert message, and iii) perform a mitigation operation to address a detected abnormality of the cells.

Force based abnormality detection in battery pack modules

A system for inspecting a battery component includes a heating device configured to heat a surface of the battery component to a selected temperature, an optical-visible imaging device configured to take an optical image of the surface, a thermal imaging device configured to take a thermal image of the surface, and a processor configured to acquire the optical image and the thermal image. The processor is configured to correlate the thermal image with the optical image, identify a feature of interest in at least one of the optical image and the thermal image, determine a geometric characteristic and a temperature characteristic associated with the feature of interest, and determine whether the feature of interest is a defect based on the geometric characteristic and the temperature characteristic.

Battery component inspection based on optical and thermal imaging

A thermal barrier component for an electrochemical cell (e.g., a battery) includes a mat, a functional material, and a polymer binder. The mat includes a porous matrix. The functional material is in pores of the porous matrix. The functional material includes an oxide. In certain aspects, the functional material may be a composite material. The polymer binder is in contact with the porous matrix and the functional material. At least one of the porous matrix, the functional material, and the polymer binder is configured to serve as an intumescent carbon source. The oxide is configured to catalyze thermal degradation of the intumescent carbon source to form intumescent carbon at a first temperature. The first temperature is greater than or equal to about 300° C. The thermal barrier component is configured to mitigate thermal runaway in an electrochemical cell. The thermal barrier component may include one or more layers.

Thermal barrier component for mitigating thermal runaway in batteries

A virtual LiDAR sensor system fora motor vehicle includes a plurality of camera modules and algorithms that generate a depth image, a RGB image, and a segmentation information image. The system is implemented with an algorithm that associates the backscattered signals with information from a color-reflectivity table, incident angle determination and depth information.

Real-time virtual LiDAR sensor

Methods and systems for detecting weld defects, and methods for manufacturing vehicles using such methods or systems, are provided. An exemplary method includes receiving an input indicating a weld material and material thickness by a portable computing device and determining, with the portable computing device, a detection protocol for the weld material and material thickness. Further, the method includes communicating the detection protocol from the portable computing device to a portable heating source and to a portable thermographic sensor, heating a weld with the portable heating source according to the detection protocol, and recording thermographic data from the weld with the portable thermographic sensor according to the detection protocol. Also, the method includes communicating the thermographic data from the portable thermographic sensor to the portable computing device, and analyzing the thermographic data to detect whether the weld includes a defect and/or determine type, dimension and location of the defect.

Method and system for weld defect detection

An environment interactive system includes: a first camera capturing first images of an area external to the vehicle; a second camera capturing second images of an area interior to the vehicle; a telematics control module determining a geographical location of the vehicle; a viewing device displaying items adjacent to, on or in front of detected objects and in a FOV of an occupant. The items correspond to the detected objects; and an infotainment module. The infotainment module: detects the objects based on the first images and the location of the vehicle; based on the second images, tracks at least one of a location of an eye of the occupant or a location of a body part of the occupant other than the eye; and based on the location of the eye and the location of the body part, displays the items via the viewing device in the FOV.

Environment interactive system providing augmented reality for in-vehicle infotainment and entertainment

An electric motor includes a housing, a stator having end turn windings, a rotatable central shaft, a rotor mounted onto the central shaft, and a rotor end ring mounted onto the central shaft adjacent the rotor, the rotor end ring including an annular disk shaped body having a circumferential outer diameter and a circumferential inner diameter and being formed from a thermally conductive material, a recess formed within a face of the body, an oil jacket formed within a back side of the body, the oil jacket comprising an annular channel having a circumferential outer wall and a circumferential inner wall, two inlets, each inlet extending radially between the inner diameter of the body and the inner wall of the oil jacket, a plurality of outlets, each outlet comprising a circumferential slot, the plurality of outlets equidistantly spaced around the face adjacent the circumferential inner wall of the oil jacket.

Rotor end ring with oil jacket

In an exemplary embodiment, a LiDAR is provided that is configured for installation in a mobile platform. The LiDAR includes a scanner and a light-intensity receiver. The scanner includes a light source configured to direct illumination in an illuminating direction. The light-intensity receiver includes one or more light-intensity sensors; and one or more lens assemblies configured with respect to the one or more light-intensity sensors, such that that at least one sensor plane from the one or more light-intensity sensors is tilted to form a non-zero angle with at least one equivalent lens plane from the one or more lens assemblies, transferring the sensor focal plane to be align with the main light illumination direction and be consistent with the direction of movement of a mobile platform.

LiDAR vision systems

A gaming system of a vehicle includes: a game application embodying an interactive game and stored in memory; a sensor of a vehicle configured to determine a present condition while the vehicle is moving; a gaming module of the vehicle, the gaming module configured to, while the vehicle is moving: execute the game application; display a virtual environment of the interactive game via one or more displays in the vehicle; output sound of the interactive game via one or more speakers in the vehicle; control action within the virtual environment of the interactive game based on user input received via one or more input devices of the vehicle; and adjust one or more characteristics of the virtual environment of the interactive game based on the present condition.

In-vehicle gaming systems and methods

A method for predicting a rotor temperature of an electric motor for an electric vehicle. The method includes measuring at least one of an operating parameter of the electric motor; inputting the at least one of the operating parameter of the electric motor into a predetermined regression model to predict a rotor temperature of the electric motor; and communicating the rotor temperature of the electric motor to a vehicle control module for managing the electric motor. The operating parameters includes a measured stator temperature, a torque level output, a rotor speed, and a coolant flowrate of the fixture electric motor. The electric motor may be that of an induction motor.

Method of rotor temperature prediction for an electric motor

An apparatus for automobile vehicle rotor temperature measurement includes a motor having a rotor. A stator has the rotor positioned within the stator. An aperture extends through the stator. A sensor is positioned in alignment with the aperture sensing a temperature of at least a surface of the rotor.

Apparatus and method for rotor temperature measurement

A permanent magnet electric motor includes a shaft extending along a longitudinal axis, wherein the shaft defines a shaft jacket extending along a first direction, a rotor mounted on the shaft, a stator disposed about the rotor. The rotor defines a plurality of longitudinal channels each with the shaft jacket. The longitudinal channels are part of a rotor jacket. The rotor jacket includes a plurality of inlets fluidly interconnecting the shaft jacket and the plurality of the longitudinal channels. The rotor jacket includes an inner edge and an outer edge opposite the inner edge. The rotor jacket includes a plurality of outlets each in fluid communication with the plurality of longitudinal channels. Each of the outlets is closer to the inner edge than to the outer edge of the rotor jacket.

Rotor cooling system with increased coolant residence time for electric motor

An entertainment system of a vehicle includes: a plurality of cameras configured to capture images around an exterior of the vehicle; one or more displays; and an entertainment module configured to: based on the images, generate panoramic video; and display the panoramic video within the vehicle via the one or more displays.

Panoramic virtual environment for in-vehicle entertainment

A permanent magnet electric motor includes a shaft extending along a longitudinal axis and a rotor mounted on the shaft. The rotor is rotatable concomitantly with the shaft about the longitudinal axis, the rotor defines an innermost rotor edge. The innermost rotor edge is sized to receive the shaft. The permanent magnet electric motor further includes a stator. The shaft defines a jacket configured to receive a coolant. The jacket is disposed about the longitudinal axis. The jacket is elongated in a first direction. The first direction is parallel to the longitudinal axis. The rotor defines a plurality of longitudinal channels. Each of the plurality of longitudinal channel is elongated along the first direction, and each of the plurality of longitudinal channels is in fluid communication with the jacket to allow fluid flow between the jacket and the plurality of the longitudinal channels.

Cooling jacket with coolant mass balancing for electric motors

In various embodiments, cameras and mobile platforms are provided. In one exemplary embodiment, a mobile platform is provided that includes a body and a camera disposed on the body. The camera includes one or more image sensors, and one or more lens assemblies. The one or more lens assemblies are configured with respect to the one or more image sensors, that at least one image plane from the one or more image sensors is tilted to form a non-zero angle with at least one equivalent lens plane from the one or more lens assemblies, transferring the image focal plane to be parallel to the movement direction of the mobile platform in which the camera is installed. The use of multiple image sensors or lens assemblies in certain embodiments increases camera angle of view.

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Oakland Township, MI, United States of America

Wei Zeng