Gm Global Technolgoy Operations, Inc.

Wei Liu

Damon R Frisch

Brian James Koch

Jian Lin

Pablo Valencia, Jr

Michael J Gielniak

Andrew H Leutheuser

Charles Hua

Joseph M Lograsso

Mahendra M Kenkre

Xidong Tang

Robert Charles Baraszu

Kurt M Johnson

Xiaodong Zhang

Jason J Nolte

Fang Wang

Peter Andres

John T Guerin

Ryan B Moulliet

Sudhakar Inguva

Michael A Celotto

Leng Mao

Jochen Lenz

Zachary D Bylsma

David S Maxwell

John J Lee

William J Wallace

M Saif Siddiqui

Peter J Carleton

Mark E Franchett

Majdi F Fakhoury

Paul J Dudley

A hybrid powertrain system includes a method for managing electrical charging of a DC power source, which includes determining an initial charge-sustaining SOC setpoint and an initial charge-termination SOC setpoint. The DC power source is dynamically monitored. An adjustment to a charge-sustaining SOC setpoint is determined based upon the ambient temperature, the device temperature and the SOC of the DC power source, and an updated charge-sustaining SOC setpoint is determined based upon the adjustment to the charge-sustaining SOC setpoint and the initial charge-sustaining SOC setpoint. An electric energy equalization factor &#x3b1; is determined, and an updated charge termination SOC setpoint can be determined based upon the electric energy equalization factor &#x3b1;, the updated charge-sustaining SOC setpoint and the initial charge-sustaining SOC setpoint. Charging of the DC power source is controlled based upon the updated charge-termination SOC setpoint.

Method and apparatus for controlling a hybrid powertrain system

Disclosed are joint active thermal management (ATM) systems for electric-drive vehicles, control logic for operating such ATM systems, and electric-drive vehicles equipped with a joint ATM system for heating/cooling the powertrain's drive unit (DU) section, power electronics (PE) section, and rechargeable energy storage system (RESS) section. A disclosed active thermal management system includes a first coolant loop with fluid conduits fluidly connecting a first electronic heat exchanger and a first pump with the DU and PE sections. The ATM system also includes a second coolant loop with fluid conduits fluidly connecting a second electronic heat exchanger and a second pump with the RESS section. A coolant-to-coolant heat exchanger, which is fluidly connected to the first and second coolant loops, is operable to selectively transfer heat between the coolant fluid circulating in the first set of fluid conduits and the coolant fluid circulating in the second set of fluid conduits.

Joint active thermal management system and control logic for hybrid and electric vehicles

System and methods for estimating a state if a fuse are presented. In some embodiments, the disclosed systems and methods may be utilized in connection with estimating a state of a fuse associated with a manual service disconnect associated with an energy storage system included in a vehicle. Consistent with embodiments disclosed herein, a current event counting-based method utilizing one or more weighted time data buckets associated with various current levels may be used in connection with estimating MSD fuse life. In some embodiments, a MSD fuse end-of-service life signal may be triggered when a total time associated in the weighted time data buckets exceed a threshold value.

Manual service disconnect fuse state determination systems and methods

A system and method of simultaneously calculating an isolation resistance and a y-capacitance of a RESS may include the steps of: injecting a first signal into a RESS; recording an output signal from the RESS in response to the injection of the first signal; multiplying the first signal with the output signal to determine a first product; multiplying a second signal with the output signal to determine a second product wherein the second signal is orthogonal to the first signal; filtering the first product to determine a first constant; filtering the second product to determine a second constant; processing the first constant to determine a y-capacitance value; and processing the second constant to determine an isolation resistance value.

High voltage bus-to-chassis isolation resistance and Y-capacitance measurement

A battery system may include a plurality of subdivisions, such as battery cells or sub-packs. A measurement system configured to determine a subdivision electrical parameter associated with each of a plurality of subdivisions. A battery control may identify a subdivision satisfying a criterion based on the plurality of subdivision electrical parameters. According to some embodiments, the battery control system may determine a ratio of the subdivision electrical parameter of the identified subdivision to the electrical parameter of the battery pack. The ratio may be used to scale the electrical parameter associated with the battery pack by the ratio. According to other embodiments, the subdivision electrical parameter associated with the identified subdivision may be provided to a battery state estimation system. The scaled electrical parameter or the electrical parameter associated with the identified subdivision may be used by a battery state estimation system to generate an estimated battery state.

Systems and methods to protect against over-discharge in a battery system

Methods and systems for estimating the core temperature of at least one cell in a battery at the termination of a rest period. The method for estimating the core temperature of the cells in a battery includes measuring the surface temperature of the cells, obtaining the estimated core temperature of the cells, obtaining the time required for the surface temperature and the estimated core temperature of the cells to converge, and estimating the core temperature of the cells based on the measured surface temperatures, the obtained estimated core temperature, and the obtained time. The system for estimating the core temperature of the cells in a battery includes at least one sensor configured to receive temperature information and a control system in signal communication with the sensor, wherein the control system comprises a memory device and a controller.

Real-time estimation of cell core temperature during period of rest

A method and system for battery pack cell state of charge balancing using a proportional-integral feedback control combined with a feedforward control. The proportional-integral feedback control acts on the difference between the average discharge for all cells over a previous driving cycle and the discharge of a specific cell over the previous driving cycle. Thus, the feedback term is based on whether an individual cell discharges more quickly or less quickly than the battery pack average during driving. A cell which discharges more quickly will receive decreased resistive discharge balancing. The feedforward control acts on the difference between an individual cell's state of charge and the battery pack average state of charge at the beginning of a current driving cycle. The overall control effort, which determines the resistive discharge balancing on-time duty cycle for each cell, is the sum of the feedback control signal and the feedforward control signal.

Combined PI feedback and feedforward cell balancing method

Methods and systems are provided for characterizing a battery. A property of the battery is measured. A dynamic characteristic of the battery is determined from a second order linear dynamic model.

Method and system for characterizing a battery

Methods and systems for dynamically estimating the core temperature of at least one cell in a battery during an operative period. The method includes receiving by at least one controller the surface temperature, the current, the voltage, the state of charge, and the period of time from the initiation of a rest period to the termination of the rest period, determining an initial value of the lumped internal resistance of the at least one cell, determining subsequent values of the lumped internal resistance recursively in real-time based on the initial value, the current, and the voltage, and determining the core temperature of the at least one cell based on the surface temperature, the current, the obtained time, and the lumped internal resistance. The system for dynamically estimating the core temperature of the cells in a battery includes a plurality of sensors configured to transmit signals related to surface temperature, current, and voltage of the battery, a timing device configured to transmit signals related to the period of time from the initiation of a rest period to the termination of the rest period, and a control system, wherein the control system comprises a memory device and a controller.

Dynamic estimation of cell core temperature by simple external measurements

Methods and systems for determining a state of charge of a battery exhibiting a transient response are provided. At least one property of the battery is measured. The state of charge of the battery is determined based on the at least one measured property and a transient response of the battery.

Method and system for determining a state of charge of a battery based on a transient response

Methods and systems for determining a state of charge of a battery are provided. A first component of the state of charge is calculated based on a first property of the battery. A second component of the state of charge is calculated based on a second property of the battery. The first component of the state of charge is weighted based on a rate of change of the first property relative to a change of the state of charge. The second component of the state of charge is weighted based on a rate of change of the second property relative to a change of the state of charge. The state of charge is determined based on the first and second weighted components.

Method and system for determining a state of charge of a battery

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Warren, MI, United States of America

Wei Liu