Dalian University of Technology

Dalian Shipbuilding Industry Co. Ltd

Wei Han

Kuo Liu

Yongqing Wang

Yongquan Gan

Bo Qin

Te Li

Xu Li

Shuai Pan

Dawei Li

Qiang Guo

Zhisong Liu

Renjie Huang

Lili Qu

Yiming Zhang

Yinghua Guan

Chengrong Pian

Nan Wu

Lintao Zhang

Kaiqiang Sun

Qiang Sun

Yang Yang

Dongsheng Peng

Lei Lei

Zhiyong Ji

Yan Lv

Da Li

An online geometric/thermal error measurement and compensation system for computer numerically controlled (CNC) machine tools belonging to the technical field of error testing and compensation of CNC machine tools. The online CNC machine tool geometric/thermal error measurement and compensation system includes two parts: the hardware platform and the measurement and compensation software. The hardware platform includes a unidirectional acceleration sensor, a precision integrated circuit (IC) temperature sensor, a multi-channel temperature data collector, and a geometric/thermal error measurement and compensation host. The error measurement and compensation software runs in the geometric/thermal error measurement and compensation host and realizes testing and compensation of geometric and thermal errors in machine tools, which are communicated to the FANUC CNC system.

Online CNC machine tool geometric/thermal error measurement and compensation system

A spindle thermal error compensation method which is insensitive to the disturbance of the cooling system is provided, belonging to the technical field of error compensation in numerical control machine tools. First, the spindle model coefficient identification test, based on multi-state speed variable, is performed; after which, based on the correlation analysis between temperature and thermal error, the temperature measurement point, significantly correlated with the axial thermal error of the spindle, is determined. Next, a spindle thermal error model is established, which is insensitive to the cooling system disturbance. In addition, the coefficients in the model are identified under constraint condition, according to the nonlinear quadratic programming algorithm. Finally, based on the OPC UA communication protocol, the compensation value, as calculated by the model, is input to the numerical control system, in order to realize the compensation of the spindle thermal error.

Spindle thermal error compensation method insensitive to cooling system disturbance

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Dalian, China

Wei Han