Remy Inc.

Remy International, Inc.

Rerry International, Inc.

Wei Cai

David A Fulton

Christopher Congdon

An electric machine is disclosed herein comprising a stator and a rotor opposing the stator. A plurality of slots are formed in the rotor, each of the plurality of slots including a stator side and an opposing side. Each of the plurality of slots further include a central magnet retaining portion positioned between two opposing end portions of the slot. The central magnet retaining portion is defined by at least one protrusion formed on the stator side of the slot. The at least one protrusion forms a neck in the slot and separates the magnet retaining portion from one of the end portions. A magnet is positioned in the magnet retaining portion of the slot. The two opposing end portions of the slot are empty, providing voids at the ends of the slot.

Electric machine with interior permanent magnets

An electric machine is disclosed herein comprising a core with a plurality of slots, the core including an insertion side and an opposing side. A winding arrangement is provided in the plurality of slots of the core. The winding arrangement is comprised of a plurality of differently shaped hairpin conductors. Each of the plurality of differently shaped hairpin conductors includes at least one leg inserted into one of the plurality of slots, with a leg end of the at least one leg extending from the opposing side of the core. All the leg ends extending from the opposing side of the core are bent the same number of slots and connected to immediately adjacent leg ends at the opposing side of the core. Thus, all connections between the differently shaped hairpin conductors are provided at the opposing side of the core.

Terminals and connections between multi-set segmented hairpin windings

An electric machine having multi-set rectangular copper hairpin windings comprises a stator having a plurality of partially closed stator slots. A first winding set and a second winding set are positioned in the stator slots. The first winding set and the second winding set are connected by adjacent leg ends. According to a first embodiment, conductor layers in alternate slots alternate between different phases. The conductor layers in the remaining slots are all of the same phase. Hairpins having unequal length legs are used to implement the first embodiment. According to a second embodiment, conductor layers in alternate slots include one phase for the first winding set and another phase for the second winding set. The conductor layers in the remaining slots are all of the same phase. Hairpins having equal length legs are used to implement the second embodiment.

Multi-set rectangular copper hairpin windings for electric machines

A method for controlling voltages in an integrated starter alternator electric machine is provided where the armature windings are manipulated in a &#x394;/Y/&#x394; fashion. In particular, the armature windings are arranged in a &#x394; connection during engine cranking operation, when the electric machine acts as a starter motor. After the engine is cranked, the windings are changed into a Y connection when the ISAD machine changes from motoring to generating and operates a low speeds, such as idle speed. Next, when the engine speed increases above a predetermined winding reconfiguration speed, the windings are switched from Y to &#x394; connection. If the engine speed falls below the winding reconfiguration speed, the machine again switches the armature windings to a Y connection to take advantage of the efficiencies of the Y connection at that low speed range in the generating state.

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Carmel, IN, United States of America

Wei Cai