Cummins Inc.

Cummins Engine Company, Inc.

Wayne A Eckerle

Lester L Peters

Donald W Stanton

Francois Ntone

Julius P Perr

David L Buchanan

Yul J Tarr

Marten H Dane

John D Crofts

Laszlo D Tikk

Todd M Wieland

Josh S Shao

Charles R Schenk

John M Janssen

John Carson Wall

Randall L Zehr

Bruce A Watson

Kyle Lee Edwards

Hemi Sagi

Norman H Goris

Ron H Temple

Joseph Kirzhner

Joseph D Kirzhner

Systems, methods and techniques for exhaust gas recirculation are provided. The system includes controlling the mixing of exhaust flow from at least one cylinder of an engine with air in an air intake system prior to combustion in response to an EGR fraction deviation condition. The exhaust flow from the at least one cylinder is accumulated prior to mixing and distributed into the intake air system in a controlled manner to mitigate or prevent the EGR flow from deviating from an expected EGR fraction.

Transient control of exhaust gas recirculation systems through mixer control valves

An engine is provided which includes various precise configuration parameters, including dimensions, shape and/or relative positioning of the combustion chamber features, resulting in a combustion process minimizing NOx emissions and particulates. The combustion chamber includes one or more of the following: a spray angle relative to an inner bowl floor angle; a vertical distance from the tip of the piston bowl to the injection orifices; a number of injection orifices; a swirl ratio; a vertical distance from the injection orifices to an inner face of the cylinder head; a radius of curvature of an outer bowl section; chamfer with dimensional parameters; and a transition radius.

Internal combustion engine producing low emissions

An engine is provided which includes various precise configuration parameters, including dimensions, shape and/or relative positioning of the combustion chamber features, resulting in a combustion process minimizing NOx emissions and particulates. The combustion chamber includes a spray angle relative to an inner bowl floor angle that maximizes the amount of fuel in contact with the inner bowl, in combination with one or more of the following: a vertical distance from the tip of the piston bowl to the injection orifices; a number of injection orifices; a swirl ratio; a vertical distance from the injection orifices to an inner face of the cylinder head; a distance from the piston top surface to the cylinder head; a radius of curvature of an outer bowl section; a radius of curvature at an edge of the piston bowl; a ratio of the piston bowl diameter to the cylinder diameter; and the cylinder diameter.

A preferred embodiment EGR valve permits exhaust gas to be induced into the intake line downstream of the compressor, while minimizing the need to reduce the size of the turbocharger. The preferred embodiment EGR valve exploits variations around the mean pressure in the EGR passage created by the engine cycle by selectively opening when the pressure in the EGR valve exceeds the pressure in the intake line. Thus, exhaust gas is recirculated even when the engine is running near torque peak. The preferred embodiment EGR valve also exploits the higher mean pressure in the exhaust line relative to the intake line at higher engine speeds by remaining open, in order to minimize the energy consumed in opening and closing the EGR valve.

Dual mode EGR valve

A fuel delivery device for a fuel delivery system incorporates an electronic compensation device that either incorporates information that is relevant to the specific fuel delivery device or includes a processor that generates an actuator control signal that is based at least in part upon the information contained in the memory device.

Fuel delivery device and fuel delivery system

The fuel injector includes a solid state actuator that operates through an actuator motion amplifying lever to directly control the needle valve motion. Hydraulic forces, which act along the axes of the needle valve and the motion amplifying lever, are compensated by using a control piston, or other biasing means, to reduce the required amplitude of the control current/voltage and to reduce the required strength of the spring biasing the needle valve closed. The fuel injector may also include a control fuel inlet that is separate from the injection fuel inlet port.

Proportional needle control injector

A novel and improved motion sensor for high pressure fluid delivery devices is provided which effectively senses movement of a component in a high pressure environment while minimizing the likelihood of fluid leakage through a receiving cavity containing at least a portion of the sensor. The motion sensor includes a sealing surface shaped and positioned relative to a force resisting surface formed on an annular cavity surface of the receiving cavity so as to apply a fluid, e.g. fuel, pressure induced sealing force against the force resisting surface due to the high pressure fluid forces acting on the sensor body. The sealing surface may be conically shaped for contacting a complementary conically shaped force resisting surface and/or the sealing surface may extend perpendicular to the direction of the fluid forces acting on the sensor body for abutment against a complementary positioned annular land containing the force resisting surface.

Motion sensor for high pressure fluid delivery device

A real-time mass flow measurement system that accurately measures fuel mass delivered to each cylinder per stroke of an injection pump or a fuel injector in an internal combustion engine. In accordance with preferred embodiment of the present invention, the mass flow measurement system and method includes a fuel measuring device that measures fuel delivered by one of the plurality of fuel injectors or fuel pumps. The preferred embodiment also includes a fuel transfer circuit for directing fuel flow to the fuel measuring device and a plurality of fuel diverting devices positioned along the fuel transfer circuit for diverting fuel flow from the plurality of fuel injectors or pumps into the fuel transfer circuit and a fuel routing device positioned along the fuel transfer circuit for routing the diverted fuel flow to either the fuel measuring device or a fuel drain. The mass flow measurement system further includes a data acquisition system including a digital computer and a flow controller for controlling the fuel routing device. The digital computer includes a software program for receiving operator input data, controlling the fuel diverting devices and obtaining measurement data from the precision bore cylinder. The flow controller includes discrete logic components for generating signals to control the fuel routing valve thereby providing consistent timing control.

Real-time mass flow measurement

An effervescent fuel injector, particularly one suitable for diesel and direct injection engine applications, which is capable of injecting, particularly intermittently, an atomized fuel spray with droplets of a size in the range of 5-6 micron SMD without requiring high pressures is achieved in a preferred embodiment effervescent fuel injector of the valve covered orifice (VCO) type having primary and secondary nozzle valves which remain closed when the control valve is not actuated, but which open one or two sets of nozzle orifices depending on fuel volume requirements. A three-way, on-off control valve is used to trigger commencement of the supply of gas via a control valve simultaneously with opening of at least some of the nozzle orifices. Gas and fuel are mixed in a mixing chamber located upstream of the nozzle valves in a manner creating a gas-fuel aeration, and as the aeration is sprayed from the nozzle orifices, the gas expands rapidly breaking the fuel into fine droplets.

Growing community of inventors

Columbus, IN, United States of America

Wayne A Eckerle