Toyota Motor Engineering & Manufacturing North America, Inc.

Wasim Ukra

Brian T Thurgate

Kevin O'Beirne

William A Hardy

Herb Meingast

Erik Andersen

Johnny Rose

Rajesh Chennagowni

Blaine C Benson

Keith O'Brien

Herbert Meingast

Joshua L Walsh

Alyssa J Flowers-Bouman

A system for reducing strain on a vehicle door comprises the vehicle door. The vehicle door comprises an inner panel and a division bar comprising a first portion and a second portion. The system further comprises a relief bracket configured to reduce strain on the inner panel when the vehicle door is closed. The relief bracket comprises a first portion coupled to the second portion of the division bar, a second portion coupled to the inner panel, and a relief portion extending between the first portion and the second portion.

Systems and methods for reducing strain on a vehicle door using a relief bracket

A vehicle door includes an inner panel including an upper portion defining a window aperture, and a lower portion positioned opposite the upper portion in a vertical direction, and a support assembly coupled to the inner panel, the support assembly including a first torsion member extending along the upper portion of the inner panel in a lateral direction that is transverse to the vertical direction, the first torsion member defining holes extending through the first torsion member, a second torsion member extending along the upper portion of the inner panel toward the first torsion member, the second torsion member defining holes that are aligned with the holes of the first torsion member, and at least one fastener positioned in corresponding aligned holes of the first torsion member and the second torsion member, the at least one fastener coupling the first torsion member to the second torsion member.

Vehicle doors including torsion bar support assemblies and methods for assembling the same

A tailgate for a vehicle having structural strength and stiffness may include an outer panel, an inner panel facing the outer panel, a top boundary extending between the outer panel to the inner panel, a bottom boundary extending between the outer panel to the inner panel, a left boundary extending between the outer panel to the inner panel, a right boundary extending between the outer panel to the inner panel, and a volume of space defined within the inner panel, bottom boundary, outer panel, top boundary, left boundary, and right boundary. A plurality of bulkheads may be disposed within the volume of space, each bulkhead of the plurality of bulkheads extending in a linear direction a complete distance between the bottom boundary and the top boundary of the inner panel in a manner providing strength and stiffness to the outer and inner panels.

Tailgate with mass and performance optimized reinforcement structure

A vehicle door includes an inner panel formed from a resin and including an upper portion, and a lower portion positioned opposite the upper portion in a vertical direction, and a torsion bar assembly coupled to the inner panel, the torsion bar assembly including a lateral bar that extends across the upper portion of the inner panel in a lateral direction that is transverse to the vertical direction, a pair of vertical bars extending downward from the lateral bar, where the pair of vertical bars and the lateral bar define an inner cavity extending along the torsion bar assembly, and the lateral bar defines an access hole that provides access to the inner cavity.

Vehicle doors including torsion bar support assemblies

Growing community of inventors

Canton, MI, United States of America

Wasim Ukra